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Dependencies: mbed FastIO FastPWM USBDevice
Fork of Pinscape_Controller by
ccdSensor.h@52:8298b2a73eb2, 2016-03-05 (annotated)
- Committer:
- mjr
- Date:
- Sat Mar 05 00:16:52 2016 +0000
- Revision:
- 52:8298b2a73eb2
- Parent:
- 51:57eb311faafa
- Child:
- 53:9b2611964afc
New calibration procedure - attempt #1, with separate calibration release sensingi
Who changed what in which revision?
| User | Revision | Line number | New contents of line | 
|---|---|---|---|
| mjr | 17:ab3cec0c8bf4 | 1 | // CCD plunger sensor | 
| mjr | 17:ab3cec0c8bf4 | 2 | // | 
| mjr | 35:e959ffba78fd | 3 | // This class implements our generic plunger sensor interface for the | 
| mjr | 35:e959ffba78fd | 4 | // TAOS TSL1410R and TSL1412R linear sensor arrays. Physically, these | 
| mjr | 35:e959ffba78fd | 5 | // sensors are installed with their image window running parallel to | 
| mjr | 35:e959ffba78fd | 6 | // the plunger rod, spanning the travel range of the plunger tip. | 
| mjr | 35:e959ffba78fd | 7 | // A light source is positioned on the opposite side of the rod, so | 
| mjr | 35:e959ffba78fd | 8 | // that the rod casts a shadow on the sensor. We sense the position | 
| mjr | 35:e959ffba78fd | 9 | // by looking for the edge of the shadow. | 
| mjr | 17:ab3cec0c8bf4 | 10 | |
| mjr | 35:e959ffba78fd | 11 | #include "plunger.h" | 
| mjr | 17:ab3cec0c8bf4 | 12 | |
| mjr | 17:ab3cec0c8bf4 | 13 | |
| mjr | 25:e22b88bd783a | 14 | // PlungerSensor interface implementation for the CCD | 
| mjr | 35:e959ffba78fd | 15 | class PlungerSensorCCD: public PlungerSensor | 
| mjr | 17:ab3cec0c8bf4 | 16 | { | 
| mjr | 17:ab3cec0c8bf4 | 17 | public: | 
| mjr | 47:df7a88cd249c | 18 | PlungerSensorCCD(int nativePix, PinName si, PinName clock, PinName ao1, PinName ao2) | 
| mjr | 43:7a6364d82a41 | 19 | : ccd(nativePix, si, clock, ao1, ao2) | 
| mjr | 17:ab3cec0c8bf4 | 20 | { | 
| mjr | 47:df7a88cd249c | 21 | // we don't know the direction yet | 
| mjr | 47:df7a88cd249c | 22 | dir = 0; | 
| mjr | 47:df7a88cd249c | 23 | |
| mjr | 48:058ace2aed1d | 24 | // set the midpoint history arbitrarily to the absolute halfway point | 
| mjr | 48:058ace2aed1d | 25 | memset(midpt, 127, sizeof(midpt)); | 
| mjr | 48:058ace2aed1d | 26 | midptIdx = 0; | 
| mjr | 48:058ace2aed1d | 27 | |
| mjr | 51:57eb311faafa | 28 | // no history readings yet | 
| mjr | 51:57eb311faafa | 29 | histIdx = 0; | 
| mjr | 17:ab3cec0c8bf4 | 30 | } | 
| mjr | 17:ab3cec0c8bf4 | 31 | |
| mjr | 17:ab3cec0c8bf4 | 32 | // initialize | 
| mjr | 35:e959ffba78fd | 33 | virtual void init() | 
| mjr | 17:ab3cec0c8bf4 | 34 | { | 
| mjr | 17:ab3cec0c8bf4 | 35 | // flush any random power-on values from the CCD's integration | 
| mjr | 17:ab3cec0c8bf4 | 36 | // capacitors, and start the first integration cycle | 
| mjr | 17:ab3cec0c8bf4 | 37 | ccd.clear(); | 
| mjr | 17:ab3cec0c8bf4 | 38 | } | 
| mjr | 17:ab3cec0c8bf4 | 39 | |
| mjr | 48:058ace2aed1d | 40 | // Read the plunger position | 
| mjr | 48:058ace2aed1d | 41 | virtual bool read(PlungerReading &r) | 
| mjr | 17:ab3cec0c8bf4 | 42 | { | 
| mjr | 48:058ace2aed1d | 43 | // start reading the next pixel array - this also waits for any | 
| mjr | 48:058ace2aed1d | 44 | // previous read to finish, ensuring that we have stable pixel | 
| mjr | 48:058ace2aed1d | 45 | // data in the capture buffer | 
| mjr | 47:df7a88cd249c | 46 | ccd.startCapture(); | 
| mjr | 44:b5ac89b9cd5d | 47 | |
| mjr | 48:058ace2aed1d | 48 | // get the image array from the last capture | 
| mjr | 47:df7a88cd249c | 49 | uint8_t *pix; | 
| mjr | 47:df7a88cd249c | 50 | int n; | 
| mjr | 48:058ace2aed1d | 51 | uint32_t tpix; | 
| mjr | 48:058ace2aed1d | 52 | ccd.getPix(pix, n, tpix); | 
| mjr | 17:ab3cec0c8bf4 | 53 | |
| mjr | 48:058ace2aed1d | 54 | // process the pixels and look for the edge position | 
| mjr | 48:058ace2aed1d | 55 | int pixpos; | 
| mjr | 48:058ace2aed1d | 56 | if (process(pix, n, pixpos, 0)) | 
| mjr | 51:57eb311faafa | 57 | { | 
| mjr | 52:8298b2a73eb2 | 58 | // run the position through the anti-jitter filter | 
| mjr | 52:8298b2a73eb2 | 59 | filter(pixpos); | 
| mjr | 52:8298b2a73eb2 | 60 | |
| mjr | 48:058ace2aed1d | 61 | // Normalize to the 16-bit range. Our reading from the | 
| mjr | 48:058ace2aed1d | 62 | // sensor is a pixel position, 0..n-1. To rescale to the | 
| mjr | 48:058ace2aed1d | 63 | // normalized range, figure pixpos*65535/(n-1). | 
| mjr | 48:058ace2aed1d | 64 | r.pos = uint16_t(((pixpos << 16) - pixpos) / (n-1)); | 
| mjr | 48:058ace2aed1d | 65 | r.t = tpix; | 
| mjr | 44:b5ac89b9cd5d | 66 | |
| mjr | 47:df7a88cd249c | 67 | // success | 
| mjr | 47:df7a88cd249c | 68 | return true; | 
| mjr | 47:df7a88cd249c | 69 | } | 
| mjr | 47:df7a88cd249c | 70 | else | 
| mjr | 47:df7a88cd249c | 71 | { | 
| mjr | 47:df7a88cd249c | 72 | // no position found | 
| mjr | 47:df7a88cd249c | 73 | return false; | 
| mjr | 47:df7a88cd249c | 74 | } | 
| mjr | 47:df7a88cd249c | 75 | } | 
| mjr | 17:ab3cec0c8bf4 | 76 | |
| mjr | 47:df7a88cd249c | 77 | // Process an image. Applies noise reduction and looks for edges. | 
| mjr | 47:df7a88cd249c | 78 | // If we detect the plunger position, we set 'pos' to the pixel location | 
| mjr | 48:058ace2aed1d | 79 | // of the edge and return true; otherwise we return false. The 'pos' | 
| mjr | 48:058ace2aed1d | 80 | // value returned, if any, is adjusted for sensor orientation so that | 
| mjr | 48:058ace2aed1d | 81 | // it reflects the logical plunger position. | 
| mjr | 48:058ace2aed1d | 82 | bool process(uint8_t *pix, int &n, int &pos, int visMode) | 
| mjr | 47:df7a88cd249c | 83 | { | 
| mjr | 48:058ace2aed1d | 84 | // Get the levels at each end | 
| mjr | 48:058ace2aed1d | 85 | int a = (int(pix[0]) + pix[1] + pix[2] + pix[3] + pix[4])/5; | 
| mjr | 48:058ace2aed1d | 86 | int b = (int(pix[n-1]) + pix[n-2] + pix[n-3] + pix[n-4] + pix[n-5])/5; | 
| mjr | 47:df7a88cd249c | 87 | |
| mjr | 48:058ace2aed1d | 88 | // Figure the sensor orientation based on the relative | 
| mjr | 48:058ace2aed1d | 89 | // brightness levels at the opposite ends of the image | 
| mjr | 48:058ace2aed1d | 90 | int pi; | 
| mjr | 48:058ace2aed1d | 91 | if (a > b+10) | 
| mjr | 48:058ace2aed1d | 92 | { | 
| mjr | 48:058ace2aed1d | 93 | // left end is brighter - standard orientation | 
| mjr | 48:058ace2aed1d | 94 | dir = 1; | 
| mjr | 48:058ace2aed1d | 95 | pi = 5; | 
| mjr | 48:058ace2aed1d | 96 | } | 
| mjr | 48:058ace2aed1d | 97 | else if (b > a+10) | 
| mjr | 48:058ace2aed1d | 98 | { | 
| mjr | 48:058ace2aed1d | 99 | // right end is brighter - reverse orientation | 
| mjr | 48:058ace2aed1d | 100 | dir = -1; | 
| mjr | 48:058ace2aed1d | 101 | pi = n - 6; | 
| mjr | 48:058ace2aed1d | 102 | } | 
| mjr | 48:058ace2aed1d | 103 | else if (dir != 0) | 
| mjr | 17:ab3cec0c8bf4 | 104 | { | 
| mjr | 48:058ace2aed1d | 105 | // We don't have enough contrast to detect the orientation | 
| mjr | 48:058ace2aed1d | 106 | // from this image, so either the image is too overexposed | 
| mjr | 48:058ace2aed1d | 107 | // or underexposed to be useful, or the entire sensor is in | 
| mjr | 48:058ace2aed1d | 108 | // light or darkness. We'll assume the latter: the plunger | 
| mjr | 48:058ace2aed1d | 109 | // is blocking the whole window or isn't in the frame at | 
| mjr | 48:058ace2aed1d | 110 | // all. We'll also assume that the exposure level is | 
| mjr | 48:058ace2aed1d | 111 | // similar to that in recent frames where we *did* detect | 
| mjr | 48:058ace2aed1d | 112 | // the direction. This means that if the new exposure level | 
| mjr | 48:058ace2aed1d | 113 | // (which is about the same over the whole array) is less | 
| mjr | 48:058ace2aed1d | 114 | // than the recent midpoint, we must be entirely blocked | 
| mjr | 48:058ace2aed1d | 115 | // by the plunger, so it's all the way forward; if the | 
| mjr | 48:058ace2aed1d | 116 | // brightness is above the recent midpoint, we must be | 
| mjr | 48:058ace2aed1d | 117 | // entirely exposed, so the plunger is all the way back. | 
| mjr | 48:058ace2aed1d | 118 | |
| mjr | 48:058ace2aed1d | 119 | // figure the average of the recent midpoint brightnesses | 
| mjr | 48:058ace2aed1d | 120 | int sum = 0; | 
| mjr | 48:058ace2aed1d | 121 | for (int i = 0 ; i < countof(midpt) ; sum += midpt[i++]) ; | 
| mjr | 48:058ace2aed1d | 122 | sum /= 10; | 
| mjr | 48:058ace2aed1d | 123 | |
| mjr | 48:058ace2aed1d | 124 | // Figure the average of our two ends. We have very | 
| mjr | 48:058ace2aed1d | 125 | // little contrast overall, so we already know that the | 
| mjr | 48:058ace2aed1d | 126 | // two ends are about the same, but we can't expect the | 
| mjr | 48:058ace2aed1d | 127 | // lighting to be perfectly uniform. Averaging the ends | 
| mjr | 48:058ace2aed1d | 128 | // will smooth out variations due to light source placement, | 
| mjr | 48:058ace2aed1d | 129 | // sensor noise, etc. | 
| mjr | 48:058ace2aed1d | 130 | a = (a+b)/2; | 
| mjr | 48:058ace2aed1d | 131 | |
| mjr | 48:058ace2aed1d | 132 | // Check if we seem to be fully exposed or fully covered | 
| mjr | 48:058ace2aed1d | 133 | pos = a < sum ? 0 : n; | 
| mjr | 48:058ace2aed1d | 134 | return true; | 
| mjr | 48:058ace2aed1d | 135 | } | 
| mjr | 48:058ace2aed1d | 136 | else | 
| mjr | 48:058ace2aed1d | 137 | { | 
| mjr | 48:058ace2aed1d | 138 | // We can't detect the orientation from this image, and | 
| mjr | 48:058ace2aed1d | 139 | // we don't know it from previous images, so we have nothing | 
| mjr | 48:058ace2aed1d | 140 | // to go on. Give up and return failure. | 
| mjr | 48:058ace2aed1d | 141 | return false; | 
| mjr | 48:058ace2aed1d | 142 | } | 
| mjr | 48:058ace2aed1d | 143 | |
| mjr | 48:058ace2aed1d | 144 | // figure the midpoint brigthness | 
| mjr | 48:058ace2aed1d | 145 | int mid = (a+b)/2; | 
| mjr | 48:058ace2aed1d | 146 | |
| mjr | 48:058ace2aed1d | 147 | // Scan from the bright side looking for an edge | 
| mjr | 48:058ace2aed1d | 148 | for (int i = 5 ; i < n-5 ; ++i, pi += dir) | 
| mjr | 48:058ace2aed1d | 149 | { | 
| mjr | 48:058ace2aed1d | 150 | // check to see if we found a dark pixel | 
| mjr | 48:058ace2aed1d | 151 | if (pix[pi] < mid) | 
| mjr | 48:058ace2aed1d | 152 | { | 
| mjr | 48:058ace2aed1d | 153 | // make sure we have a sustained edge | 
| mjr | 48:058ace2aed1d | 154 | int ok = 0; | 
| mjr | 48:058ace2aed1d | 155 | int pi2 = pi + dir; | 
| mjr | 48:058ace2aed1d | 156 | for (int j = 0 ; j < 5 ; ++j, pi2 += dir) | 
| mjr | 48:058ace2aed1d | 157 | { | 
| mjr | 48:058ace2aed1d | 158 | // count this pixel if it's darker than the midpoint | 
| mjr | 48:058ace2aed1d | 159 | if (pix[pi2] < mid) | 
| mjr | 48:058ace2aed1d | 160 | ++ok; | 
| mjr | 48:058ace2aed1d | 161 | } | 
| mjr | 48:058ace2aed1d | 162 | |
| mjr | 48:058ace2aed1d | 163 | // if we're clearly in the dark section, we have our edge | 
| mjr | 48:058ace2aed1d | 164 | if (ok > 3) | 
| mjr | 48:058ace2aed1d | 165 | { | 
| mjr | 48:058ace2aed1d | 166 | // Success. Since we found an edge in this scan, save the | 
| mjr | 48:058ace2aed1d | 167 | // midpoint brightness level in our history list, to help | 
| mjr | 48:058ace2aed1d | 168 | // with any future frames with insufficient contrast. | 
| mjr | 48:058ace2aed1d | 169 | midpt[midptIdx++] = mid; | 
| mjr | 48:058ace2aed1d | 170 | midptIdx %= countof(midpt); | 
| mjr | 48:058ace2aed1d | 171 | |
| mjr | 48:058ace2aed1d | 172 | // return the detected position | 
| mjr | 48:058ace2aed1d | 173 | pos = i; | 
| mjr | 48:058ace2aed1d | 174 | return true; | 
| mjr | 48:058ace2aed1d | 175 | } | 
| mjr | 48:058ace2aed1d | 176 | } | 
| mjr | 17:ab3cec0c8bf4 | 177 | } | 
| mjr | 17:ab3cec0c8bf4 | 178 | |
| mjr | 48:058ace2aed1d | 179 | // no edge found | 
| mjr | 48:058ace2aed1d | 180 | return false; | 
| mjr | 48:058ace2aed1d | 181 | } | 
| mjr | 52:8298b2a73eb2 | 182 | |
| mjr | 52:8298b2a73eb2 | 183 | // Filter a result through the jitter reducer. We tend to have some | 
| mjr | 52:8298b2a73eb2 | 184 | // very slight jitter - by a pixel or two - even when the plunger is | 
| mjr | 52:8298b2a73eb2 | 185 | // stationary. This happens due to analog noise. In the theoretical | 
| mjr | 52:8298b2a73eb2 | 186 | // ideal, analog noise wouldn't be a factor for this sensor design, | 
| mjr | 52:8298b2a73eb2 | 187 | // in that we'd have enough contrast between the bright and dark | 
| mjr | 52:8298b2a73eb2 | 188 | // regions that there'd be no ambiguity as to where the shadow edge | 
| mjr | 52:8298b2a73eb2 | 189 | // falls. But in the real system, the shadow edge isn't perfectly | 
| mjr | 52:8298b2a73eb2 | 190 | // sharp on the scale of our pixels, so the edge isn't an ideal | 
| mjr | 52:8298b2a73eb2 | 191 | // digital 0-1 discontinuity but rather a ramp of gray levels over | 
| mjr | 52:8298b2a73eb2 | 192 | // a few pixels. Our edge detector picks the pixel where we cross | 
| mjr | 52:8298b2a73eb2 | 193 | // the midpoint brightness threshold. The exact midpoint can vary | 
| mjr | 52:8298b2a73eb2 | 194 | // a little from frame to frame due to exposure length variations, | 
| mjr | 52:8298b2a73eb2 | 195 | // light source variations, other stray light sources in the cabinet, | 
| mjr | 52:8298b2a73eb2 | 196 | // ADC error, sensor pixel noise, and electrical noise. As the | 
| mjr | 52:8298b2a73eb2 | 197 | // midpoint varies, the pixel that qualifies as the edge position | 
| mjr | 52:8298b2a73eb2 | 198 | // can move by a pixel or two from one from to the next, even | 
| mjr | 52:8298b2a73eb2 | 199 | // though the physical shadow isn't moving. This all adds up to | 
| mjr | 52:8298b2a73eb2 | 200 | // some slight jitter in the final position reading. | 
| mjr | 52:8298b2a73eb2 | 201 | // | 
| mjr | 52:8298b2a73eb2 | 202 | // To reduce the jitter, we keep a short history of recent readings. | 
| mjr | 52:8298b2a73eb2 | 203 | // When we see a new reading that's close to the whole string of | 
| mjr | 52:8298b2a73eb2 | 204 | // recent readings, we peg the new reading to the consensus of the | 
| mjr | 52:8298b2a73eb2 | 205 | // recent history. This smooths out these small variations without | 
| mjr | 52:8298b2a73eb2 | 206 | // affecting response time or resolution. | 
| mjr | 52:8298b2a73eb2 | 207 | void filter(int &pos) | 
| mjr | 52:8298b2a73eb2 | 208 | { | 
| mjr | 52:8298b2a73eb2 | 209 | // check to see if it's close to all of the history elements | 
| mjr | 52:8298b2a73eb2 | 210 | const int dpos = 1; | 
| mjr | 52:8298b2a73eb2 | 211 | bool isClose = true; | 
| mjr | 52:8298b2a73eb2 | 212 | long sum = 0; | 
| mjr | 52:8298b2a73eb2 | 213 | for (int i = 0 ; i < countof(hist) ; ++i) | 
| mjr | 47:df7a88cd249c | 214 | { | 
| mjr | 52:8298b2a73eb2 | 215 | int ipos = hist[i]; | 
| mjr | 52:8298b2a73eb2 | 216 | sum += ipos; | 
| mjr | 52:8298b2a73eb2 | 217 | if (pos > ipos + dpos || pos < ipos - dpos) | 
| mjr | 48:058ace2aed1d | 218 | { | 
| mjr | 52:8298b2a73eb2 | 219 | isClose = false; | 
| mjr | 52:8298b2a73eb2 | 220 | break; | 
| mjr | 17:ab3cec0c8bf4 | 221 | } | 
| mjr | 17:ab3cec0c8bf4 | 222 | } | 
| mjr | 17:ab3cec0c8bf4 | 223 | |
| mjr | 52:8298b2a73eb2 | 224 | // check if we're close to all recent readings | 
| mjr | 52:8298b2a73eb2 | 225 | if (isClose) | 
| mjr | 48:058ace2aed1d | 226 | { | 
| mjr | 52:8298b2a73eb2 | 227 | // We're close, so just stick to the average of recent | 
| mjr | 52:8298b2a73eb2 | 228 | // readings. Note that we don't add the new reading to | 
| mjr | 52:8298b2a73eb2 | 229 | // the history in this case. If the edge is about halfway | 
| mjr | 52:8298b2a73eb2 | 230 | // between two pixels, the history will be about 50/50 on | 
| mjr | 52:8298b2a73eb2 | 231 | // an ongoing basis, so if just kept adding samples we'd | 
| mjr | 52:8298b2a73eb2 | 232 | // still jitter (just at a slightly reduced rate). By | 
| mjr | 52:8298b2a73eb2 | 233 | // stalling the history when it looks like we're stationary, | 
| mjr | 52:8298b2a73eb2 | 234 | // we'll just pick one of the pixels and stay there as long | 
| mjr | 52:8298b2a73eb2 | 235 | // as the plunger stays where it is. | 
| mjr | 52:8298b2a73eb2 | 236 | pos = sum/countof(hist); | 
| mjr | 48:058ace2aed1d | 237 | } | 
| mjr | 48:058ace2aed1d | 238 | else | 
| mjr | 48:058ace2aed1d | 239 | { | 
| mjr | 52:8298b2a73eb2 | 240 | // This isn't near enough to the recent stationary position, | 
| mjr | 52:8298b2a73eb2 | 241 | // so keep the new reading exactly as it is, and add it to the | 
| mjr | 52:8298b2a73eb2 | 242 | // history. | 
| mjr | 52:8298b2a73eb2 | 243 | hist[histIdx++] = pos; | 
| mjr | 52:8298b2a73eb2 | 244 | histIdx %= countof(hist); | 
| mjr | 47:df7a88cd249c | 245 | } | 
| mjr | 44:b5ac89b9cd5d | 246 | } | 
| mjr | 44:b5ac89b9cd5d | 247 | |
| mjr | 52:8298b2a73eb2 | 248 | // Send a status report to the joystick interface. | 
| mjr | 48:058ace2aed1d | 249 | // See plunger.h for details on the flags and visualization modes. | 
| mjr | 52:8298b2a73eb2 | 250 | virtual void sendStatusReport(USBJoystick &js, uint8_t flags, uint8_t visMode) | 
| mjr | 17:ab3cec0c8bf4 | 251 | { | 
| mjr | 48:058ace2aed1d | 252 | // start a capture | 
| mjr | 47:df7a88cd249c | 253 | ccd.startCapture(); | 
| mjr | 47:df7a88cd249c | 254 | |
| mjr | 48:058ace2aed1d | 255 | // get the stable pixel array | 
| mjr | 47:df7a88cd249c | 256 | uint8_t *pix; | 
| mjr | 47:df7a88cd249c | 257 | int n; | 
| mjr | 48:058ace2aed1d | 258 | uint32_t t; | 
| mjr | 48:058ace2aed1d | 259 | ccd.getPix(pix, n, t); | 
| mjr | 52:8298b2a73eb2 | 260 | |
| mjr | 52:8298b2a73eb2 | 261 | // start a timer to measure the processing time | 
| mjr | 52:8298b2a73eb2 | 262 | Timer pt; | 
| mjr | 52:8298b2a73eb2 | 263 | pt.start(); | 
| mjr | 52:8298b2a73eb2 | 264 | |
| mjr | 52:8298b2a73eb2 | 265 | // process the pixels and read the position | 
| mjr | 52:8298b2a73eb2 | 266 | int pos; | 
| mjr | 52:8298b2a73eb2 | 267 | if (process(pix, n, pos, visMode)) | 
| mjr | 52:8298b2a73eb2 | 268 | filter(pos); | 
| mjr | 52:8298b2a73eb2 | 269 | else | 
| mjr | 52:8298b2a73eb2 | 270 | pos = 0xFFFF; | 
| mjr | 47:df7a88cd249c | 271 | |
| mjr | 52:8298b2a73eb2 | 272 | // note the processing time | 
| mjr | 52:8298b2a73eb2 | 273 | uint32_t processTime = pt.read_us(); | 
| mjr | 47:df7a88cd249c | 274 | |
| mjr | 47:df7a88cd249c | 275 | // if a low-res scan is desired, reduce to a subset of pixels | 
| mjr | 48:058ace2aed1d | 276 | if (flags & 0x01) | 
| mjr | 47:df7a88cd249c | 277 | { | 
| mjr | 48:058ace2aed1d | 278 | // figure how many sensor pixels we combine into each low-res pixel | 
| mjr | 48:058ace2aed1d | 279 | const int group = 8; | 
| mjr | 48:058ace2aed1d | 280 | int lowResPix = n / group; | 
| mjr | 48:058ace2aed1d | 281 | |
| mjr | 48:058ace2aed1d | 282 | // combine the pixels | 
| mjr | 47:df7a88cd249c | 283 | int src, dst; | 
| mjr | 48:058ace2aed1d | 284 | for (src = dst = 0 ; dst < lowResPix ; ++dst) | 
| mjr | 48:058ace2aed1d | 285 | { | 
| mjr | 52:8298b2a73eb2 | 286 | // average this block of pixels | 
| mjr | 48:058ace2aed1d | 287 | int a = 0; | 
| mjr | 52:8298b2a73eb2 | 288 | for (int j = 0 ; j < group ; ++j) | 
| mjr | 52:8298b2a73eb2 | 289 | a += pix[src++]; | 
| mjr | 48:058ace2aed1d | 290 | |
| mjr | 52:8298b2a73eb2 | 291 | // we have the sum, so get the average | 
| mjr | 52:8298b2a73eb2 | 292 | a /= group; | 
| mjr | 52:8298b2a73eb2 | 293 | |
| mjr | 48:058ace2aed1d | 294 | // store the down-res'd pixel in the array | 
| mjr | 48:058ace2aed1d | 295 | pix[dst] = uint8_t(a); | 
| mjr | 48:058ace2aed1d | 296 | } | 
| mjr | 48:058ace2aed1d | 297 | |
| mjr | 52:8298b2a73eb2 | 298 | // rescale the position for the reduced resolution | 
| mjr | 52:8298b2a73eb2 | 299 | if (pos != 0xFFFF) | 
| mjr | 52:8298b2a73eb2 | 300 | pos = pos * (lowResPix-1) / (n-1); | 
| mjr | 52:8298b2a73eb2 | 301 | |
| mjr | 52:8298b2a73eb2 | 302 | // update the pixel count to the reduced array size | 
| mjr | 52:8298b2a73eb2 | 303 | n = lowResPix; | 
| mjr | 47:df7a88cd249c | 304 | } | 
| mjr | 43:7a6364d82a41 | 305 | |
| mjr | 52:8298b2a73eb2 | 306 | // send the sensor status report report | 
| mjr | 52:8298b2a73eb2 | 307 | js.sendPlungerStatus(n, pos, dir, ccd.getAvgScanTime(), processTime); | 
| mjr | 52:8298b2a73eb2 | 308 | |
| mjr | 52:8298b2a73eb2 | 309 | // If we're not in calibration mode, send the pixels | 
| mjr | 52:8298b2a73eb2 | 310 | extern bool plungerCalMode; | 
| mjr | 52:8298b2a73eb2 | 311 | if (!plungerCalMode) | 
| mjr | 52:8298b2a73eb2 | 312 | { | 
| mjr | 52:8298b2a73eb2 | 313 | // send the pixels in report-sized chunks until we get them all | 
| mjr | 52:8298b2a73eb2 | 314 | int idx = 0; | 
| mjr | 52:8298b2a73eb2 | 315 | while (idx < n) | 
| mjr | 52:8298b2a73eb2 | 316 | js.sendPlungerPix(idx, n, pix); | 
| mjr | 52:8298b2a73eb2 | 317 | } | 
| mjr | 17:ab3cec0c8bf4 | 318 | |
| mjr | 48:058ace2aed1d | 319 | // It takes us a while to send all of the pixels, since we have | 
| mjr | 48:058ace2aed1d | 320 | // to break them up into many USB reports. This delay means that | 
| mjr | 48:058ace2aed1d | 321 | // the sensor has been sitting there integrating for much longer | 
| mjr | 48:058ace2aed1d | 322 | // than usual, so the next frame read will be overexposed. To | 
| mjr | 48:058ace2aed1d | 323 | // mitigate this, make sure we don't have a capture running, | 
| mjr | 48:058ace2aed1d | 324 | // then clear the sensor and start a new capture. | 
| mjr | 48:058ace2aed1d | 325 | ccd.wait(); | 
| mjr | 48:058ace2aed1d | 326 | ccd.clear(); | 
| mjr | 47:df7a88cd249c | 327 | ccd.startCapture(); | 
| mjr | 17:ab3cec0c8bf4 | 328 | } | 
| mjr | 17:ab3cec0c8bf4 | 329 | |
| mjr | 52:8298b2a73eb2 | 330 | // get the average sensor scan time | 
| mjr | 52:8298b2a73eb2 | 331 | virtual uint32_t getAvgScanTime() { return ccd.getAvgScanTime(); } | 
| mjr | 52:8298b2a73eb2 | 332 | |
| mjr | 35:e959ffba78fd | 333 | protected: | 
| mjr | 44:b5ac89b9cd5d | 334 | // Sensor orientation. +1 means that the "tip" end - which is always | 
| mjr | 44:b5ac89b9cd5d | 335 | // the brighter end in our images - is at the 0th pixel in the array. | 
| mjr | 44:b5ac89b9cd5d | 336 | // -1 means that the tip is at the nth pixel in the array. 0 means | 
| mjr | 48:058ace2aed1d | 337 | // that we haven't figured it out yet. We automatically infer this | 
| mjr | 48:058ace2aed1d | 338 | // from the relative light levels at each end of the array when we | 
| mjr | 48:058ace2aed1d | 339 | // successfully find a shadow edge. The reason we save the information | 
| mjr | 48:058ace2aed1d | 340 | // is that we might occasionally get frames that are fully in shadow | 
| mjr | 48:058ace2aed1d | 341 | // or fully in light, and we can't infer the direction from such | 
| mjr | 48:058ace2aed1d | 342 | // frames. Saving the information from past frames gives us a fallback | 
| mjr | 48:058ace2aed1d | 343 | // when we can't infer it from the current frame. Note that we update | 
| mjr | 48:058ace2aed1d | 344 | // this each time we can infer the direction, so the device will adapt | 
| mjr | 48:058ace2aed1d | 345 | // on the fly even if the user repositions the sensor while the software | 
| mjr | 48:058ace2aed1d | 346 | // is running. | 
| mjr | 44:b5ac89b9cd5d | 347 | int dir; | 
| mjr | 51:57eb311faafa | 348 | |
| mjr | 51:57eb311faafa | 349 | // History of recent position readings. We keep a short history of | 
| mjr | 51:57eb311faafa | 350 | // readings so that we can apply some filtering to the data. | 
| mjr | 52:8298b2a73eb2 | 351 | uint16_t hist[8]; | 
| mjr | 51:57eb311faafa | 352 | int histIdx; | 
| mjr | 48:058ace2aed1d | 353 | |
| mjr | 48:058ace2aed1d | 354 | // History of midpoint brightness levels for the last few successful | 
| mjr | 48:058ace2aed1d | 355 | // scans. This is a circular buffer that we write on each scan where | 
| mjr | 48:058ace2aed1d | 356 | // we successfully detect a shadow edge. (It's circular, so we | 
| mjr | 48:058ace2aed1d | 357 | // effectively discard the oldest element whenever we write a new one.) | 
| mjr | 48:058ace2aed1d | 358 | // | 
| mjr | 48:058ace2aed1d | 359 | // The history is useful in cases where we have too little contrast | 
| mjr | 48:058ace2aed1d | 360 | // to detect an edge. In these cases, we assume that the entire sensor | 
| mjr | 48:058ace2aed1d | 361 | // is either in shadow or light, which can happen if the plunger is at | 
| mjr | 48:058ace2aed1d | 362 | // one extreme or the other such that the edge of its shadow is out of | 
| mjr | 48:058ace2aed1d | 363 | // the frame. (Ideally, the sensor should be positioned so that the | 
| mjr | 48:058ace2aed1d | 364 | // shadow edge is always in the frame, but it's not always possible | 
| mjr | 48:058ace2aed1d | 365 | // to do this given the constrained space within a cabinet.) The | 
| mjr | 48:058ace2aed1d | 366 | // history helps us decide which case we have - all shadow or all | 
| mjr | 48:058ace2aed1d | 367 | // light - by letting us compare our average pixel level in this | 
| mjr | 48:058ace2aed1d | 368 | // frame to the range in recent frames. This assumes that the | 
| mjr | 48:058ace2aed1d | 369 | // exposure varies minimally from frame to frame, which is usually | 
| mjr | 48:058ace2aed1d | 370 | // true because the physical installation (the light source and | 
| mjr | 48:058ace2aed1d | 371 | // sensor positions) are usually static. | 
| mjr | 48:058ace2aed1d | 372 | // | 
| mjr | 48:058ace2aed1d | 373 | // We always try first to infer the bright and dark levels from the | 
| mjr | 48:058ace2aed1d | 374 | // image, since this lets us adapt automatically to different exposure | 
| mjr | 48:058ace2aed1d | 375 | // levels. The exposure level can vary by integration time and the | 
| mjr | 48:058ace2aed1d | 376 | // intensity and positioning of the light source, and we want | 
| mjr | 48:058ace2aed1d | 377 | // to be as flexible as we can about both. | 
| mjr | 48:058ace2aed1d | 378 | uint8_t midpt[10]; | 
| mjr | 48:058ace2aed1d | 379 | uint8_t midptIdx; | 
| mjr | 47:df7a88cd249c | 380 | |
| mjr | 44:b5ac89b9cd5d | 381 | public: | 
| mjr | 17:ab3cec0c8bf4 | 382 | // the low-level interface to the CCD hardware | 
| mjr | 35:e959ffba78fd | 383 | TSL1410R ccd; | 
| mjr | 17:ab3cec0c8bf4 | 384 | }; | 
| mjr | 35:e959ffba78fd | 385 | |
| mjr | 35:e959ffba78fd | 386 | |
| mjr | 35:e959ffba78fd | 387 | // TSL1410R sensor | 
| mjr | 35:e959ffba78fd | 388 | class PlungerSensorTSL1410R: public PlungerSensorCCD | 
| mjr | 35:e959ffba78fd | 389 | { | 
| mjr | 35:e959ffba78fd | 390 | public: | 
| mjr | 35:e959ffba78fd | 391 | PlungerSensorTSL1410R(PinName si, PinName clock, PinName ao1, PinName ao2) | 
| mjr | 47:df7a88cd249c | 392 | : PlungerSensorCCD(1280, si, clock, ao1, ao2) | 
| mjr | 35:e959ffba78fd | 393 | { | 
| mjr | 35:e959ffba78fd | 394 | } | 
| mjr | 35:e959ffba78fd | 395 | }; | 
| mjr | 35:e959ffba78fd | 396 | |
| mjr | 35:e959ffba78fd | 397 | // TSL1412R | 
| mjr | 35:e959ffba78fd | 398 | class PlungerSensorTSL1412R: public PlungerSensorCCD | 
| mjr | 35:e959ffba78fd | 399 | { | 
| mjr | 35:e959ffba78fd | 400 | public: | 
| mjr | 35:e959ffba78fd | 401 | PlungerSensorTSL1412R(PinName si, PinName clock, PinName ao1, PinName ao2) | 
| mjr | 47:df7a88cd249c | 402 | : PlungerSensorCCD(1536, si, clock, ao1, ao2) | 
| mjr | 35:e959ffba78fd | 403 | { | 
| mjr | 35:e959ffba78fd | 404 | } | 
| mjr | 35:e959ffba78fd | 405 | }; | 
