Aditya Mehrotra
Modified Motor Driver Firmware to include Flash + Thermal
Dependencies: FastPWM3 mbed-dev-STM-lean
Diff: FOC/foc.cpp
- Revision:
- 55:c4c9fec8539c
- Parent:
- 53:e85efce8c1eb
- Child:
- 58:32e8927fe39f
--- a/FOC/foc.cpp Thu Aug 08 17:39:43 2019 +0000
+++ b/FOC/foc.cpp Fri Oct 04 14:18:39 2019 +0000
@@ -29,15 +29,21 @@
}
-void svm(float v_bus, float u, float v, float w, float *dtc_u, float *dtc_v, float *dtc_w){
+void svm(float v_bus, float u, float v, float w, int i_sector, float *dtc_u, float *dtc_v, float *dtc_w){
/// Space Vector Modulation ///
/// u,v,w amplitude = v_bus for full modulation depth ///
float v_offset = (fminf3(u, v, w) + fmaxf3(u, v, w))*0.5f;
- *dtc_u = fminf(fmaxf(((u -v_offset)/v_bus + .5f), DTC_MIN), DTC_MAX);
- *dtc_v = fminf(fmaxf(((v -v_offset)/v_bus + .5f), DTC_MIN), DTC_MAX);
- *dtc_w = fminf(fmaxf(((w -v_offset)/v_bus + .5f), DTC_MIN), DTC_MAX);
+ // Dead-time compensation
+ float u_comp = DTC_COMP*(-(i_sector==4) + (i_sector==3));
+ float v_comp = DTC_COMP*(-(i_sector==2) + (i_sector==5));
+ float w_comp = DTC_COMP*((i_sector==6) - (i_sector==1));
+
+
+ *dtc_u = fminf(fmaxf((.5f*(u -v_offset)/(v_bus*(DTC_MAX-DTC_MIN)) + (DTC_MAX+DTC_MIN)*.5f + u_comp), DTC_MIN), DTC_MAX);
+ *dtc_v = fminf(fmaxf((.5f*(v -v_offset)/(v_bus*(DTC_MAX-DTC_MIN)) + (DTC_MAX+DTC_MIN)*.5f + v_comp), DTC_MIN), DTC_MAX);
+ *dtc_w = fminf(fmaxf((.5f*(w -v_offset)/(v_bus*(DTC_MAX-DTC_MIN)) + (DTC_MAX+DTC_MIN)*.5f + w_comp), DTC_MIN), DTC_MAX);
/*
sinusoidal pwm
@@ -49,19 +55,6 @@
}
-void linearize_dtc(float *dtc){
- /// linearizes the output of the inverter, which is not linear for small duty cycles ///
- float sgn = 1.0f-(2.0f*(dtc<0));
- if(abs(*dtc) >= .01f){
- *dtc = *dtc*.986f+.014f*sgn;
- }
- else{
- *dtc = 2.5f*(*dtc);
- }
-
- }
-
-
void zero_current(int *offset_1, int *offset_2){ // Measure zero-offset of the current sensors
int adc1_offset = 0;
int adc2_offset = 0;
@@ -85,7 +78,10 @@
controller->k_d = K_SCALE*I_BW;
controller->k_q = K_SCALE*I_BW;
controller->alpha = 1.0f - 1.0f/(1.0f - DT*I_BW*2.0f*PI);
-
+ for(int i = 0; i<128; i++)
+ {
+ controller->inverter_tab[i] = 1.0f + 1.2f*exp(-0.0078125f*i/.032f);
+ }
}
void reset_foc(ControllerStruct *controller){
@@ -101,12 +97,15 @@
controller->d_int = 0;
controller->v_q = 0;
controller->v_d = 0;
+ controller->otw_flag = 0;
}
void reset_observer(ObserverStruct *observer){
+
observer->temperature = 25.0f;
- observer->resistance = .1f;
+ observer->temp_measured = 25.0f;
+ //observer->resistance = .1f;
}
void limit_current_ref (ControllerStruct *controller){
@@ -115,26 +114,59 @@
controller->i_q_ref = fmaxf(fminf(i_q_max_limit, controller->i_q_ref), i_q_min_limit);
}
+void update_observer(ControllerStruct *controller, ObserverStruct *observer)
+{
+ /// Update observer estimates ///
+ // Resistance observer //
+ // Temperature Observer //
+ observer->delta_t = (float)observer->temperature - T_AMBIENT;
+ float i_sq = controller->i_d*controller->i_d + controller->i_q*controller->i_q;
+ observer->q_in = (R_NOMINAL*1.5f)*(1.0f + .00393f*observer->delta_t)*i_sq;
+ observer->q_out = observer->delta_t*R_TH;
+ observer->temperature += (INV_M_TH*DT)*(observer->q_in-observer->q_out);
+
+ //float r_d = (controller->v_d*(DTC_MAX-DTC_MIN) + SQRT3*controller->dtheta_elec*(L_Q*controller->i_q))/(controller->i_d*SQRT3);
+ float r_q = (controller->v_q*(DTC_MAX-DTC_MIN) - SQRT3*controller->dtheta_elec*(L_D*controller->i_d + WB))/(controller->i_q*SQRT3);
+ observer->resistance = r_q;//(r_d*controller->i_d + r_q*controller->i_q)/(controller->i_d + controller->i_q); // voltages more accurate at higher duty cycles
+
+ //observer->resistance = controller->v_q/controller->i_q;
+ if(isnan(observer->resistance) || isinf(observer->resistance)){observer->resistance = R_NOMINAL;}
+ float t_raw = ((T_AMBIENT + ((observer->resistance/R_NOMINAL) - 1.0f)*254.5f));
+ if(t_raw > 200.0f){t_raw = 200.0f;}
+ else if(t_raw < 0.0f){t_raw = 0.0f;}
+ observer->temp_measured = .999f*observer->temp_measured + .001f*t_raw;
+ float e = (float)observer->temperature - observer->temp_measured;
+ observer->trust = (1.0f - .004f*fminf(abs(controller->dtheta_elec), 250.0f)) * (.01f*(fminf(i_sq, 100.0f)));
+ observer->temperature -= observer->trust*.0001f*e;
+ //printf("%.3f\n\r", e);
+
+ if(observer->temperature > TEMP_MAX){controller->otw_flag = 1;}
+ else{controller->otw_flag = 0;}
+}
-void commutate(ControllerStruct *controller, ObserverStruct *observer, GPIOStruct *gpio, float theta){
-
- /// Update observer estimates ///
- // Resistance observer //
- // Temperature Observer //
- float t_rise = (float)observer->temperature - 25.0f;
- float q_th_in = (1.0f + .00393f*t_rise)*(controller->i_d*controller->i_d*R_PHASE*SQRT3 + controller->i_q*controller->i_q*R_PHASE*SQRT3);
- float q_th_out = t_rise*R_TH;
- observer->temperature += INV_M_TH*DT*(q_th_in-q_th_out);
-
- observer->resistance = (controller->v_q - SQRT3*controller->dtheta_elec*(WB))/controller->i_q;
- //observer->resistance = controller->v_q/controller->i_q;
- if(isnan(observer->resistance)){observer->resistance = R_PHASE;}
- observer->temperature2 = (double)(25.0f + ((observer->resistance*6.0606f)-1.0f)*275.5f);
- double e = observer->temperature - observer->temperature2;
- observer->temperature -= .001*e;
- //printf("%.3f\n\r", e);
-
+float linearize_dtc(ControllerStruct *controller, float dtc)
+{
+ float duty = fmaxf(fminf(abs(dtc), .999f), 0.0f);;
+ int index = (int) (duty*127.0f);
+ float val1 = controller->inverter_tab[index];
+ float val2 = controller->inverter_tab[index+1];
+ return val1 + (val2 - val1)*(duty*128.0f - (float)index);
+}
+void field_weaken(ControllerStruct *controller)
+{
+ /// Field Weakening ///
+
+ controller->fw_int += .001f*(0.5f*OVERMODULATION*controller->v_bus - controller->v_ref);
+ controller->fw_int = fmaxf(fminf(controller->fw_int, 0.0f), -I_FW_MAX);
+ controller->i_d_ref = controller->fw_int;
+ float q_max = sqrt(controller->i_max*controller->i_max - controller->i_d_ref*controller->i_d_ref);
+ controller->i_q_ref = fmaxf(fminf(controller->i_q_ref, q_max), -q_max);
+ //float i_cmd_mag_sq = controller->i_d_ref*controller->i_d_ref + controller->i_q_ref*controller->i_q_ref;
+
+}
+void commutate(ControllerStruct *controller, ObserverStruct *observer, GPIOStruct *gpio, float theta)
+{
/// Commutation Loop ///
controller->loop_count ++;
if(PHASE_ORDER){ // Check current sensor ordering
@@ -146,6 +178,7 @@
controller->i_c = I_SCALE*(float)(controller->adc2_raw - controller->adc2_offset);
}
controller->i_a = -controller->i_b - controller->i_c;
+ if((abs(controller->i_b) > 41.0f)|(abs(controller->i_c) > 41.0f)|(abs(controller->i_a) > 41.0f)){controller->oc_flag = 1;}
float s = FastSin(theta);
float c = FastCos(theta);
@@ -158,27 +191,31 @@
// Filter the current references to the desired closed-loop bandwidth
- controller->i_d_ref_filt = (1.0f-controller->alpha)*controller->i_d_ref_filt + controller->alpha*controller->i_d_ref;
- controller->i_q_ref_filt = (1.0f-controller->alpha)*controller->i_q_ref_filt + controller->alpha*controller->i_q_ref;
+ //controller->i_d_ref_filt = (1.0f-controller->alpha)*controller->i_d_ref_filt + controller->alpha*controller->i_d_ref;
+ //controller->i_q_ref_filt = (1.0f-controller->alpha)*controller->i_q_ref_filt + controller->alpha*controller->i_q_ref;
+
+ controller->i_max = I_MAX*(!controller->otw_flag) + I_MAX_CONT*controller->otw_flag;
+
+ // Temperature Controller //
+ /*
+ if(observer->temperature > TEMP_MAX)
+ {
+ float qdot_des = 1.0f*(TEMP_MAX - observer->temperature);
+ float i_limit = sqrt((qdot_des + observer->q_out)/(R_NOMINAL*1.5f));
+ controller->i_max = fmaxf(fminf(i_limit, I_MAX), I_MAX_CONT);
+ }
+ else{controller->i_max = I_MAX;}
+ */
+
+ limit_norm(&controller->i_d_ref, &controller->i_q_ref, controller->i_max);
-
- /// Field Weakening ///
-
- controller->fw_int += .001f*(0.5f*OVERMODULATION*controller->v_bus - controller->v_ref);
- controller->fw_int = fmaxf(fminf(controller->fw_int, 0.0f), -I_FW_MAX);
- controller->i_d_ref = controller->fw_int;
- //float i_cmd_mag_sq = controller->i_d_ref*controller->i_d_ref + controller->i_q_ref*controller->i_q_ref;
- limit_norm(&controller->i_d_ref, &controller->i_q_ref, I_MAX);
-
-
-
/// PI Controller ///
float i_d_error = controller->i_d_ref - controller->i_d;
float i_q_error = controller->i_q_ref - controller->i_q;// + cogging_current;
// Calculate feed-forward voltages //
- float v_d_ff = SQRT3*(1.0f*controller->i_d_ref*R_PHASE - controller->dtheta_elec*L_Q*controller->i_q); //feed-forward voltages
- float v_q_ff = SQRT3*(1.0f*controller->i_q_ref*R_PHASE + controller->dtheta_elec*(L_D*controller->i_d + 1.0f*WB));
+ float v_d_ff = SQRT3*(0.0f*controller->i_d_ref*R_PHASE - controller->dtheta_elec*L_Q*controller->i_q); //feed-forward voltages
+ float v_q_ff = SQRT3*(0.0f*controller->i_q_ref*R_PHASE + controller->dtheta_elec*(L_D*controller->i_d + 0.0f*WB));
// Integrate Error //
controller->d_int += controller->k_d*controller->ki_d*i_d_error;
@@ -188,20 +225,28 @@
controller->q_int = fmaxf(fminf(controller->q_int, OVERMODULATION*controller->v_bus), - OVERMODULATION*controller->v_bus);
//limit_norm(&controller->d_int, &controller->q_int, OVERMODULATION*controller->v_bus);
- controller->v_d = controller->k_d*i_d_error + controller->d_int ;//+ v_d_ff;
- controller->v_q = controller->k_q*i_q_error + controller->q_int ;//+ v_q_ff;
-
+ controller->v_d = controller->k_d*i_d_error + controller->d_int;// + v_d_ff;
+ controller->v_q = controller->k_q*i_q_error + controller->q_int;// + v_q_ff;
+ //controller->v_q = 0.0f;
+ //controller->v_d = 1.0f*controller->v_bus;
controller->v_ref = sqrt(controller->v_d*controller->v_d + controller->v_q*controller->v_q);
limit_norm(&controller->v_d, &controller->v_q, OVERMODULATION*controller->v_bus); // Normalize voltage vector to lie within curcle of radius v_bus
- //float dtc_d = controller->v_d/controller->v_bus;
+ float dtc = controller->v_ref/controller->v_bus;
+ float scale = linearize_dtc(controller, dtc);
+ //controller->v_d = scale*controller->v_d;
+ //controller->v_q = scale*controller->v_q;
//float dtc_q = controller->v_q/controller->v_bus;
- //linearize_dtc(&dtc_d);
+
//linearize_dtc(&dtc_q);
//controller->v_d = dtc_d*controller->v_bus;
//controller->v_q = dtc_q*controller->v_bus;
- abc(controller->theta_elec + 0.0f*DT*controller->dtheta_elec, controller->v_d, controller->v_q, &controller->v_u, &controller->v_v, &controller->v_w); //inverse dq0 transform on voltages
- svm(controller->v_bus, controller->v_u, controller->v_v, controller->v_w, &controller->dtc_u, &controller->dtc_v, &controller->dtc_w); //space vector modulation
+ abc(controller->theta_elec + 0.0f*DT*controller->dtheta_elec, scale*controller->v_d, scale*controller->v_q, &controller->v_u, &controller->v_v, &controller->v_w); //inverse dq0 transform on voltages
+ controller->current_sector = ((controller->i_a>0)<<2)|((controller->i_b>0)<<1)|(controller->i_c>0);
+ svm(controller->v_bus, controller->v_u, controller->v_v, controller->v_w, controller->current_sector, &controller->dtc_u, &controller->dtc_v, &controller->dtc_w); //space vector modulation
+
+
+
if(PHASE_ORDER){ // Check which phase order to use,
TIM1->CCR3 = (PWM_ARR)*(1.0f-controller->dtc_u); // Write duty cycles