BoB3 - mbed on Stilts

A while back I offered to do some mods to BoB2.
 
I soon realised that BoB2 did not really meet my needs. I liked that it took care of the "awkward" interfaces like micro SD and Ethernet, but I saw little value in the PWM headers and switches. It was missing what I really liked about mbed, namely that I could plug it into a breadboard and do more or less anything with it.
 
I then had the idea of making the mbed socket a stackable header so that the breakout itself could be plugged into a breadboard with the same footprint as mbed. The result is BoB3. Tongue in cheek, I call it mbed on stilts.
 
The main features of BoB3 are:
  • Micro SD card socket
  • Coin cell battery holder for RTC battery (takes 1216 through 1225 size batteries)
  • Ethernet MagJack with LEDs
  • USB type B socket with ESD protection
I have connected the MagJack LEDs to some mbed pins via a DIL switch. Each LED can connect to one of three mbed pins; the idea being that (hopefully) one of them will not be used by your application. According to the mbed schematic, the PHY LED pins connect to LPC1768 pins 39 and 40. What I have in mind is a simple routine running off a Ticker to copy the state of those pins to the MagJack LED pins. If the ticker runs at 10 - 20Hz, the MagJack LEDs should appear live.
 
To avoid stubs, the header pins for the Ethernet and USB signals will be cropped and will not insert into the breadboard. All the other header pins will insert into the breadboard.

 

Most of the onboard circuitry is SMD. It had to be given the space constraints. I have deliberately chosen large (0805) passives and a coarse pitch (50 mil) USB protection diode chip so that, given reasonable care, the board can be hand soldered.
The placement and layout are shown below:
BoB3 PlacementBoB3 Layout
I have placed an order for a small quantity of bare boards with PCB Pool. As soon as I have built and tested the boards, and assuming there are no problems, I will post the Eagle schematic and layout files here.
 

Update 26 Jan 2010

I have now received the bare pcb's from PCB Pool and have made up one board. Here are some photo's:

 The next step is to test it. I will then post the Eagle files and some assembly documentation.
Paul


8 comments

26 Jan 2010

Hi Paul,

Good stuff, I really like this concept.

Have you got any boards back yet? Is it all working as you'd hoped?

One thing that occurred is that rather than posting the Eagle files, would you consider uploading it to BatchPCB.com and publishing it? As the design owner you'll have the fun of ensure it meets thier DRC and so on. Once that is done, you can post the URL of the published design and then anyone can buy your PCB just by clicking the link and making an web purchase like any other. Slick!


Cheers,
Chris

26 Jan 2010

Hi Chris,

I have now assembled one BoB3 board and am about to test it. I have posted some photos on my notebook page.

I will then post the Eagle files and some assembly documentation. Yes, I will consider uploading it to BatchPCB.com.

Paul

28 Jan 2010

Would be very interested in one of these if everything is good

06 Apr 2010

Hi,

I have produced the BoB3 documentation pack and the Gerber files. I have created a job on BatchPCB. The Design ID is 29310. It passed their DRC bot but is currently untested. It looks good so I am 90%+ confident it will be ok. I have also published the BoB3test program.

If anybody wants a copy of the documentation pack or the Gerber files please contact me via the email address on my home page.

Paul

11 May 2010

Hi,

I have now received two bare boards from BatchPCB. They look good so you can order with confidence!

I have had problems publishing the design on BatchPCB, so if you cannot find it via the Design ID, try the following link:

http://www.batchpcb.com/product_info.php?products_id=30780&check=9665e7e78ae595231c879eeaf24cbcb8

Paul

14 May 2010

HI Paul,

I just found your notebook. Are you willing to post the eagle files?

The batch-pcb link does not show components and their values, and I also believe to have issues sourcing the SD-connector, and would replace it with a different design.

 

Excellent stuff!

 

York

12 Jul 2010

Hi Paul,

Good Job, please post me the eagle files, too

greetings from Berlin

Uli

24 Sep 2010 . Edited: 24 Sep 2010

Hi,

I ordered the BOB2 before I  saw your BOB3 and after looking at it I prefer yours.

I have ordered the BOB3 Pcb but need the BOM 

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