Jacques Pelletier / Mbed 2 deprecated Reflow_oven_controller

Dependencies:   mbed

Files at this revision

API Documentation at this revision

Comitter:
jpelletier
Date:
Sun Jan 15 06:13:50 2012 +0000
Commit message:
This port compiles but I haven\t tested it on hardware yet. There may be some adjustments to the LCD commands to be done.

Changed in this revision

TextLCD/TextLCD.cpp Show annotated file Show diff for this revision Revisions of this file
TextLCD/TextLCD.h Show annotated file Show diff for this revision Revisions of this file
main.cpp Show annotated file Show diff for this revision Revisions of this file
mbed.bld Show annotated file Show diff for this revision Revisions of this file
diff -r 000000000000 -r 9526e71a200f TextLCD/TextLCD.cpp
--- /dev/null	Thu Jan 01 00:00:00 1970 +0000
+++ b/TextLCD/TextLCD.cpp	Sun Jan 15 06:13:50 2012 +0000
@@ -0,0 +1,159 @@
+/* mbed TextLCD Library, for a 4-bit LCD based on HD44780
+ * Copyright (c) 2007-2010, sford, http://mbed.org
+ *
+ * Permission is hereby granted, free of charge, to any person obtaining a copy
+ * of this software and associated documentation files (the "Software"), to deal
+ * in the Software without restriction, including without limitation the rights
+ * to use, copy, modify, merge, publish, distribute, sublicense, and/or sell
+ * copies of the Software, and to permit persons to whom the Software is
+ * furnished to do so, subject to the following conditions:
+ *
+ * The above copyright notice and this permission notice shall be included in
+ * all copies or substantial portions of the Software.
+ *
+ * THE SOFTWARE IS PROVIDED "AS IS", WITHOUT WARRANTY OF ANY KIND, EXPRESS OR
+ * IMPLIED, INCLUDING BUT NOT LIMITED TO THE WARRANTIES OF MERCHANTABILITY,
+ * FITNESS FOR A PARTICULAR PURPOSE AND NONINFRINGEMENT. IN NO EVENT SHALL THE
+ * AUTHORS OR COPYRIGHT HOLDERS BE LIABLE FOR ANY CLAIM, DAMAGES OR OTHER
+ * LIABILITY, WHETHER IN AN ACTION OF CONTRACT, TORT OR OTHERWISE, ARISING FROM,
+ * OUT OF OR IN CONNECTION WITH THE SOFTWARE OR THE USE OR OTHER DEALINGS IN
+ * THE SOFTWARE.
+ */
+
+#include "TextLCD.h"
+#include "mbed.h"
+
+TextLCD::TextLCD(PinName rs, PinName e, PinName d4, PinName d5,
+                 PinName d6, PinName d7, LCDType type) : _rs(rs),
+        _e(e), _d(d4, d5, d6, d7),
+        _type(type) {
+
+    _e  = 1;
+    _rs = 0;            // command mode
+
+    wait(0.015);        // Wait 15ms to ensure powered up
+
+    // send "Display Settings" 3 times (Only top nibble of 0x30 as we've got 4-bit bus)
+    for (int i=0; i<3; i++) {
+        writeByte(0x3);
+        wait(0.00164);  // this command takes 1.64ms, so wait for it
+    }
+    writeByte(0x2);     // 4-bit mode
+    wait(0.000040f);    // most instructions take 40us
+
+    writeCommand(0x28); // Function set 001 BW N F - -
+    writeCommand(0x0C);
+    writeCommand(0x6);  // Cursor Direction and Display Shift : 0000 01 CD S (CD 0-left, 1-right S(hift) 0-no, 1-yes
+    cls();
+}
+
+void TextLCD::character(int column, int row, int c) {
+    int a = address(column, row);
+    writeCommand(a);
+    writeData(c);
+}
+
+void TextLCD::cls() {
+    writeCommand(0x01); // cls, and set cursor to 0
+    wait(0.00164f);     // This command takes 1.64 ms
+    locate(0, 0);
+}
+
+void TextLCD::locate(int column, int row) {
+    _column = column;
+    _row = row;
+}
+
+int TextLCD::_putc(int value) {
+    if (value == '\n') {
+        _column = 0;
+        _row++;
+        if (_row >= rows()) {
+            _row = 0;
+        }
+    } else {
+        character(_column, _row, value);
+        _column++;
+        if (_column >= columns()) {
+            _column = 0;
+            _row++;
+            if (_row >= rows()) {
+                _row = 0;
+            }
+        }
+    }
+    return value;
+}
+
+int TextLCD::_getc() {
+    return -1;
+}
+
+void TextLCD::writeByte(int value) {
+    _d = value >> 4;
+    wait(0.000040f); // most instructions take 40us
+    _e = 0;
+    wait(0.000040f);
+    _e = 1;
+    _d = value >> 0;
+    wait(0.000040f);
+    _e = 0;
+    wait(0.000040f);  // most instructions take 40us
+    _e = 1;
+}
+
+void TextLCD::writeCommand(int command) {
+    _rs = 0;
+    writeByte(command);
+}
+
+void TextLCD::writeData(int data) {
+    _rs = 1;
+    writeByte(data);
+}
+
+int TextLCD::address(int column, int row) {
+    switch (_type) {
+        case LCD20x4:
+            switch (row) {
+                case 0:
+                    return 0x80 + column;
+                case 1:
+                    return 0xc0 + column;
+                case 2:
+                    return 0x94 + column;
+                case 3:
+                    return 0xd4 + column;
+            }
+        case LCD16x2B:
+            return 0x80 + (row * 40) + column;
+        case LCD16x2:
+        case LCD20x2:
+        default:
+            return 0x80 + (row * 0x40) + column;
+    }
+}
+
+int TextLCD::columns() {
+    switch (_type) {
+        case LCD20x4:
+        case LCD20x2:
+            return 20;
+        case LCD16x2:
+        case LCD16x2B:
+        default:
+            return 16;
+    }
+}
+
+int TextLCD::rows() {
+    switch (_type) {
+        case LCD20x4:
+            return 4;
+        case LCD16x2:
+        case LCD16x2B:
+        case LCD20x2:
+        default:
+            return 2;
+    }
+}
diff -r 000000000000 -r 9526e71a200f TextLCD/TextLCD.h
--- /dev/null	Thu Jan 01 00:00:00 1970 +0000
+++ b/TextLCD/TextLCD.h	Sun Jan 15 06:13:50 2012 +0000
@@ -0,0 +1,111 @@
+/* mbed TextLCD Library, for a 4-bit LCD based on HD44780
+ * Copyright (c) 2007-2010, sford, http://mbed.org
+ *
+ * Permission is hereby granted, free of charge, to any person obtaining a copy
+ * of this software and associated documentation files (the "Software"), to deal
+ * in the Software without restriction, including without limitation the rights
+ * to use, copy, modify, merge, publish, distribute, sublicense, and/or sell
+ * copies of the Software, and to permit persons to whom the Software is
+ * furnished to do so, subject to the following conditions:
+ *
+ * The above copyright notice and this permission notice shall be included in
+ * all copies or substantial portions of the Software.
+ *
+ * THE SOFTWARE IS PROVIDED "AS IS", WITHOUT WARRANTY OF ANY KIND, EXPRESS OR
+ * IMPLIED, INCLUDING BUT NOT LIMITED TO THE WARRANTIES OF MERCHANTABILITY,
+ * FITNESS FOR A PARTICULAR PURPOSE AND NONINFRINGEMENT. IN NO EVENT SHALL THE
+ * AUTHORS OR COPYRIGHT HOLDERS BE LIABLE FOR ANY CLAIM, DAMAGES OR OTHER
+ * LIABILITY, WHETHER IN AN ACTION OF CONTRACT, TORT OR OTHERWISE, ARISING FROM,
+ * OUT OF OR IN CONNECTION WITH THE SOFTWARE OR THE USE OR OTHER DEALINGS IN
+ * THE SOFTWARE.
+ */
+
+#ifndef MBED_TEXTLCD_H
+#define MBED_TEXTLCD_H
+
+#include "mbed.h"
+
+/** A TextLCD interface for driving 4-bit HD44780-based LCDs
+ *
+ * Currently supports 16x2, 20x2 and 20x4 panels
+ *
+ * @code
+ * #include "mbed.h"
+ * #include "TextLCD.h"
+ * 
+ * TextLCD lcd(p10, p12, p15, p16, p29, p30); // rs, e, d4-d7
+ * 
+ * int main() {
+ *     lcd.printf("Hello World!\n");
+ * }
+ * @endcode
+ */
+class TextLCD : public Stream {
+public:
+
+    /** LCD panel format */
+    enum LCDType {
+        LCD16x2     /**< 16x2 LCD panel (default) */
+        , LCD16x2B  /**< 16x2 LCD panel alternate addressing */
+        , LCD20x2   /**< 20x2 LCD panel */
+        , LCD20x4   /**< 20x4 LCD panel */
+    };
+
+    /** Create a TextLCD interface
+     *
+     * @param rs    Instruction/data control line
+     * @param e     Enable line (clock)
+     * @param d4-d7 Data lines for using as a 4-bit interface
+     * @param type  Sets the panel size/addressing mode (default = LCD16x2)
+     */
+    TextLCD(PinName rs, PinName e, PinName d4, PinName d5, PinName d6, PinName d7, LCDType type = LCD16x2);
+
+#if DOXYGEN_ONLY
+    /** Write a character to the LCD
+     *
+     * @param c The character to write to the display
+     */
+    int putc(int c);
+
+    /** Write a formated string to the LCD
+     *
+     * @param format A printf-style format string, followed by the
+     *               variables to use in formating the string.
+     */
+    int printf(const char* format, ...);
+#endif
+
+    /** Locate to a screen column and row
+     *
+     * @param column  The horizontal position from the left, indexed from 0
+     * @param row     The vertical position from the top, indexed from 0
+     */
+    void locate(int column, int row);
+
+    /** Clear the screen and locate to 0,0 */
+    void cls();
+
+    int rows();
+    int columns();
+
+protected:
+
+    // Stream implementation functions
+    virtual int _putc(int value);
+    virtual int _getc();
+
+    int address(int column, int row);
+    void character(int column, int row, int c);
+    void writeByte(int value);
+    void writeCommand(int command);
+    void writeData(int data);
+
+    DigitalOut _rs, _e;
+    BusOut _d;
+    LCDType _type;
+
+    int _column;
+    int _row;
+};
+
+#endif
diff -r 000000000000 -r 9526e71a200f main.cpp
--- /dev/null	Thu Jan 01 00:00:00 1970 +0000
+++ b/main.cpp	Sun Jan 15 06:13:50 2012 +0000
@@ -0,0 +1,409 @@
+//-----------------------------------------------------------------------
+// reflow oven controller
+//
+// Version 1.0 - December 2003
+//
+// ATOM-Pro basic for Renesas '3687
+//
+// Copyright (name deleted)
+
+// This project is a port from the original basic code for the Basic Micro EVB87 
+// Renesas evaluation board to the mbed in C.
+//
+// We use the same setup as the original project:
+// For the thermocouple, a AD595 cnnected to one of the analog input of the mbed.
+// For the buttons, 3 push buttons connected to ground and pullups.
+// For the heater, any driver configuration.
+//
+// http://www.circuitcellar.com/renesas/winners/Abstracts/H3323%20abstract.pdf
+//-----------------------------------------------------------------------
+
+#include "mbed.h"
+#include "TextLCD.h"
+
+//TextLCD lcd(p6, p7, p8, p13, p14, p15, p16); // rs, rw, e, d4, d5, d6, d7
+TextLCD lcd(p6, p8, p13, p14, p15, p16); // rs, e, d4, d5, d6, d7
+
+// 0 button pressed, 1 button released
+DigitalIn IN8(p30);
+DigitalIn IN9(p29);
+DigitalIn IN10(p28);
+
+// 0 off, 1 on
+DigitalOut HeaterOutput(p27);
+
+// Use the USB link as serial port
+Serial pc(USBTX, USBRX); // tx, rx
+
+// The 0.0v to 3.3v range of the AnalogIn is represented in software
+// as a normalised floating point number from 0.0 to 1.0.
+AnalogIn ain(p15);
+
+// AD595 10mv/'C at 3.3V -> 330'C
+
+//=======================================================================
+// variables
+//=======================================================================
+
+int PreheatSlope;          // 1 to 255, 1/10° per sec
+int DryingTemp;            // 20 to 250, °C
+int Hysteresis;            // 1 to 20, °C
+int DryingTime;            // 1 to 255, seconds
+int HeatingSlope;         // 1 to 255, 1/10° per sec
+int ReflowTemp;            // 150 to 255, °C
+int ReflowTime;            // 1 to 255, seconds
+int CoolingSlope;        // 1 to 255, 1/10° per sec
+int Kd;                    // kd muliplier for pid, in 1/10
+
+char status;            // state machine status
+int t;                    // current temperature
+int tini;                // initial temperature
+int tset10;                // set temperature times 10
+int tset;                // set temperature
+int remaining_time;                // remaining time in s
+char heater;            // heater on/off
+int tprec;              // previous temperature
+int testim;                // estimated future temperature
+
+// Used to toggle between 2 display screens
+char dispcycle;            // display cycle (0/1/0/1...)
+
+int alow;
+int ahigh;
+
+char *lcd_status[] = {
+    "UpDry  ","WtDry  ","Drying ","UpFlow ","WtFlow ","Reflow ","Coolng "
+};
+
+#define PREHEAT         1
+#define WAIT_DRYING     2
+#define DRYING          3
+#define HEAT            4
+#define WAIT_REFLOW     5
+#define REFLOW          6
+#define COOLING         7
+
+void heater_off(void) {
+    HeaterOutput = 0;
+}
+
+void heater_on(void) {
+    HeaterOutput = 1;
+}
+
+//=======================================================================
+// Subroutines
+//=======================================================================
+
+// Initialisation
+void Init(void) {
+    // Welcome screen
+    lcd.cls();
+    lcd.printf(" REFLOW CONTROL ");
+    lcd.locate(0,1);
+    lcd.printf("       V1.0     ");
+
+    wait_ms(10);
+
+    // Initialize variables to default values
+    PreheatSlope = 10;    // 1 to 255, 1/10° per sec
+    DryingTemp = 100;    // 20 to 250, °C
+    Hysteresis = 5;        // 1 to 20, °C
+    DryingTime = 120;    // 1 to 255, seconds
+    HeatingSlope = 40;    // 1 to 255, 1/10° per sec
+    ReflowTemp = 250;    // 150 to 255, °C
+    ReflowTime = 45;    // 1 to 255, seconds
+    CoolingSlope = 20;    // 1 to 255, 1/10° per sec
+    Kd = 10;            // 0 to 100, kd multiplier in 1/10
+}
+
+void editnum(int *value,int minval,int maxval) {
+    int v;
+
+    v = *value;
+
+    do {
+        wait_ms(200);
+        lcd.locate(10,0);
+        lcd.printf("%d  ",v);
+        lcd.locate(0,1);
+        lcd.printf("[2+][1-] [0:end]");
+
+        if (IN9 == 0) {
+            v--;
+            if (v < minval) v = minval;
+        }
+
+        if (IN10 == 0) {
+            v++;
+            if (v > maxval) v = maxval;
+        }
+
+    } while (IN8 != 0);
+
+    *value = v;
+}
+
+void UpdateStateMachine(void) {
+    if (status == 0) return;
+
+    switch (status - 1) {
+        case PREHEAT:
+            tset10 = tset10 + PreheatSlope;
+            tset = tset10/10;
+
+            if (tset > DryingTemp) {
+                tset10 = DryingTemp * 10;
+                status = WAIT_DRYING;
+                dispcycle = 1;
+            }
+            break;
+
+        case WAIT_DRYING:
+            if ((t + Hysteresis) > DryingTemp) {
+                remaining_time = DryingTime;
+                status = DRYING;
+                dispcycle = 1;
+            }
+            break;
+
+        case DRYING:
+            if (remaining_time == 0) {
+                remaining_time = (10 * (ReflowTemp - DryingTemp))/HeatingSlope;
+                status = HEAT;
+                dispcycle = 1;
+            }
+            break;
+
+        case HEAT:
+            tset10 = tset10 + HeatingSlope;
+            tset = tset10/10;
+            if (tset > ReflowTemp) {
+                tset10 = 10 * ReflowTemp;
+                status = WAIT_REFLOW;
+                dispcycle = 1;
+            }
+            break;
+
+        case WAIT_REFLOW:
+            if ((t + Hysteresis) > ReflowTemp) {
+                remaining_time = ReflowTime;
+                status = REFLOW;
+                dispcycle = 1;
+            }
+            break;
+
+        case REFLOW:
+            if (remaining_time == 0) {
+                remaining_time = (10 * (ReflowTemp - tini))/CoolingSlope;
+                status = COOLING;
+                dispcycle = 1;
+            }
+            break;
+
+        case COOLING:
+            tset10 = tset10 - CoolingSlope;
+            tset = tset10/10;
+            if (tset < tini) {
+                tset10 = 10 * tini;
+                status = 0;
+                dispcycle = 1;
+            }
+            break;
+
+        default:
+            status = 0;
+    }
+}
+
+// Read current temperature
+// return temperature in ahigh (degrees) and alow (tens of a degree)
+void readtemperature(void) {
+    long int atemp;
+    long int a;             // temporary
+    int i;
+
+    a = 0;
+
+    /* 1000 readings */
+    for (i=1; i <= 1000; i++) {
+        atemp = ain * 330;    // 3.3V from an AD595 at 10mV/'C -> 330'C
+        a += atemp;
+    }
+    /* a = 1000 * avg temp */
+    // ex: 300.2    a = 300200
+
+    a = a/100;  // a = 3002
+
+    /* ahigh = */
+    ahigh = a/10;   // ahigh = 300
+    alow = a - ahigh*10;  // alow = 3002 - 3000 = 2
+}
+
+void RunMode() {
+    // initialise run mode
+    status = 1;
+    dispcycle = 0;
+    t = 0;
+    readtemperature();
+
+    t = ahigh;
+    tini = t;
+    tset10 = 10*t;
+    remaining_time = (10*(DryingTemp - t))/PreheatSlope;
+    heater = 0;
+
+    // wait for run button released
+    while (IN8 == 0);
+    wait_ms(10);
+
+    do {
+        tprec = t;
+
+        // read new temperature
+        readtemperature();
+        t = ahigh;
+
+        // estimate future temperature using kd
+        testim = ((10*t) + (t-tprec) * Kd)/10;
+
+        tset = tset10/10;
+
+        // display screen
+        lcd.cls();
+        lcd.printf("Temp:%dC  ", ahigh);
+        lcd.locate(10,0);
+
+        if (dispcycle == 1) {
+            lcd.printf("%d/7",status);
+        } else {
+            lcd.puts(lcd_status[status-1]);
+        }
+
+        lcd.locate(0,1);
+        lcd.printf("Tset:%dC  ", tset);
+        lcd.locate(10,1);
+        lcd.printf("sec %d", remaining_time);
+
+        // decrement time (in seconds, due to the 1 second pause)
+        if (remaining_time != 0) remaining_time--;
+
+        // check if abort requested
+        if (IN8 == 0) {
+            status = 0;
+            heater_off();
+
+            // wait for run button released
+            while (IN8 == 0);
+            wait_ms(10);
+        }
+
+        UpdateStateMachine();
+
+        tset = tset10/10;
+
+        // control heater
+        if (heater == 0) {
+            if (testim < (tset - Hysteresis)) heater = 1;
+        }
+
+        if (heater == 1) {
+            if (testim > (tset + Hysteresis)) heater = 0;
+        }
+
+        if (heater == 0)
+            heater_off();
+        else
+            heater_on();
+
+        // send current values to uart
+        pc.printf("S%d,%d,%d,%d\n",tset, t, status, heater);
+
+        // wait for 1 second
+        wait(1);
+
+        // next dispcycle
+        dispcycle = 1 - dispcycle;
+    } while (status != 0);
+}
+
+void ConfigurationMode(void) {
+    int i;
+
+    for (i = 1; i <= 9; i++) {
+        lcd.cls();
+        lcd.locate(0,0);
+
+        switch (i) {
+            case 1:
+                lcd.printf("DrySlope");
+                editnum(&PreheatSlope,1,255);
+                break;
+            case 2:
+                lcd.printf("DryTemp ");
+                editnum(&DryingTemp,40,150);
+                break;
+            case 3:
+                lcd.printf("Hysteres");
+                editnum(&Hysteresis,1,40);
+                break;
+            case 4:
+                lcd.printf("DryTime ");
+                editnum(&DryingTime,1,255);
+                break;
+            case 5:
+                lcd.printf("HeatSlpe");
+                editnum(&HeatingSlope,1,255);
+                break;
+            case 6:
+                lcd.printf("FlowTemp");
+                editnum(&ReflowTemp,120,255);
+                break;
+            case 7:
+                lcd.printf("Flowtime");
+                editnum(&ReflowTime,1,255);
+                break;
+            case 8:
+                lcd.printf("Coolslop");
+                editnum(&CoolingSlope,1,255);
+                break;
+            case 9:
+                lcd.printf("Kd      ");
+                editnum(&Kd,0,200);
+                break;
+        }
+    }
+}
+
+//=======================================================================
+// Main program
+//=======================================================================
+
+int main(void) {
+    // Initialisations
+    Init();
+
+    lcd.cls();
+
+    // Main loop
+    while (1) {
+        // heater off
+        heater_off();
+
+        // Display current temperature
+        lcd.locate(0,0);
+        readtemperature();
+        lcd.printf("Temp : %d.%dC    ", ahigh, alow);
+        lcd.locate(0,1);
+
+        // Display menu
+        lcd.printf("[1:CONF] [0:RUN]");
+
+        wait_ms(10);
+
+        // Run button ?
+        if (IN8 == 0)
+            RunMode();
+        else if (IN9 == 0) ConfigurationMode();
+    }
+}
diff -r 000000000000 -r 9526e71a200f mbed.bld
--- /dev/null	Thu Jan 01 00:00:00 1970 +0000
+++ b/mbed.bld	Sun Jan 15 06:13:50 2012 +0000
@@ -0,0 +1,1 @@
+http://mbed.org/users/mbed_official/code/mbed/builds/5364839841bd