Department of Electrical Eng University of Moratuwa
/
Vibration_Analysis_Force_Control
Force controlled vibration analysis
Diff: main.cpp
- Revision:
- 0:5459cdde6298
- Child:
- 1:db36f62f783b
--- /dev/null Thu Jan 01 00:00:00 1970 +0000 +++ b/main.cpp Thu Aug 01 08:00:33 2019 +0000 @@ -0,0 +1,411 @@ +#include "mbed.h" +#include "rtos.h" +#include "SDFileSystem.h" +#include "qeihw.h" + +#define Kp 80000.0 //8000.0 //max 100,000 //7000 //100000 +#define Kv 50.0 //50.0 //500.0 //500 +#define Gd 300.0 //200 +#define PI 3.141592653 + +QEIHW qei_s(QEI_DIRINV_NONE, QEI_SIGNALMODE_QUAD, QEI_CAPMODE_4X, QEI_INVINX_NONE ); + +//LocalFileSystem local("local"); +int position_m = 0; +int position = 0; +int position_s = 0; +float encoder_m_prv=0.0,encoder_s_prv=0.0; + +float const G_filcon_I1_m = 350.0; +float const G_filcon_I1_s = 350.0; +float I1_act_m=0.0; +float I1_act_s=0.0; + +// Mutex stdio_mutex; +// Configuring two encoder modules +void ethernet_init(); +Ethernet eth; + +//Variable for get angle from ethernet +char buf[0x600]; +float recv_m_angle = 0.0; +float recv_s_angle = 0.0; +float inc_now = 0.0, inc_pre = 0.0; + +// Safety for mbed unused pins +DigitalIn safety_19(p19); +DigitalIn safety_20(p20); +DigitalIn safety_25(p25); +DigitalIn safety_26(p26); + +PwmOut pwm_m_clk(p21); // clockwise rotation pwm pin for MASTER +PwmOut pwm_m_anticlk(p22); // anti - clockwise rotation pwm pin for MASTER +PwmOut pwm_s_clk(p23); // clockwise rotation pwm pin for SLAVE +PwmOut pwm_s_anticlk(p24); // anti-clockwise rotation pwm pin for SLAVE + +DigitalOut Reset_AB_M(p27); +DigitalOut Reset_CD_M(p28); +DigitalOut Reset_AB_S(p29); +DigitalOut Reset_CD_S(p30); + +DigitalIn M_Dir(p9); +DigitalIn S_Dir(p10); +AnalogIn current_sensor_m_p(p15); // current sensor input for MASTER positive +AnalogIn current_sensor_m_n(p16); // current sensor input for MASTER negative +AnalogIn current_sensor_s_p(p17); // current sensor input for SLAVE positive +AnalogIn current_sensor_s_n(p18); // current sensor input for SLAVE negative + +DigitalOut led1(LED1); + +DigitalOut led3(LED3); + +Timer timer; // For the controller +FILE *fp; +Ticker ticker; +//Mutex stdio_mutex; + +int dt_us= 150, ramp_time=0.0; // define main loop time in us +float dt; //loop time in seconds for calculations + +int counter_time; +int counter=0; +int counter_old=0; + +//Current Sensor Directions +int Master_Direction=0; +int Slave_Direction = 0; + +// Encoder Constants +float const encoder_pulses_s = 2400.0; + +// PID parameters for Current - Loop + +//float const Ikp_m = 1.0, Iki_m =2.0, Ikd_m = 0.01; +//float const Ikp_m = 0.01/*0.09*/, Iki_m =0.00, Ikd_m = 0.001; +//float const Ikp_s = 0.04/*4.5*/, Iki_s = 0.00, Ikd_s = 0.01; +float const Ikp_m = 0.026/*0.2*/, Iki_m =0.00, Ikd_m = 0.0001; //j=0.0000720,kp=0.026 +float const Ikp_s = 0.026/*0.2*/, Iki_s = 0.00, Ikd_s = 0.0001; + + +float I_ref_m = 0.0, I_err_m = 0.0, I_res_m = 0.0, I_tmp_m = 0.0, tem_I_m = 0.0, d_I_m = 0.0,I_ref_m1 = 0.0; +float I_ref_s = 0.0, I_err_s = 0.0, I_res_s = 0.0, I_tmp_s = 0.0, tem_I_s = 0.0, d_I_s = 0.0,I_ref_s1 = 0.0; +//some may not use.. +float v_ref_m = 00.0, v_err_m = 0.0, v_res_m = 0.0,v_res_m_rpm = 0.0, v_tmp_m = 0.0, tem_v_m = 0.0, d_v_m = 0.0; +float v_ref_s = 00.0, v_err_s = 0.0, v_res_s = 0.0,v_res_s_rpm = 0.0, v_tmp_s = 0.0, tem_v_s = 0.0, d_v_s = 0.0; + +float De_m=0.0, dx_res_m = 0.0, prev_v_err_m=0.0,I_v_err_m=0.0,de_m =0.0; +float De_s=0.0, dx_res_s = 0.0, prev_v_err_s=0.0,I_v_err_s=0.0,de_s =0.0; + +float duty_m = 0.0; // PWM duty for master +float duty_s = 0.0; + +float const G_filcon_I_m = 100.0; // Low pass filter gain for Current - loop default 1 +float const G_filcon_I_s = 100.0; + +float const G_filcon_v_m = 100.0; // Low pass filter gain Velocity estimation +float const G_filcon_v_s = 100.0; + +float I_act_m = 0.0; // Storing actual current flow +float I_act_s = 0.0; + +float x_res_m_prv = 0.0; // Parameters to calculate current rotational speed +float x_res_s_prv = 0.0; +float encoder_m_now = 0.0; +float encoder_s_now = 0.0; + +// Motor Constant and Inertia +float const J_const_m = 0.0000720;//0.0000010;// //0.0000800;//0.000072 +float const J_const_s = 0.0000720;//0.0000010;// //0.0000800; +float const Kt_const_m = 0.135; +float const Kt_const_s = 0.135;//0.134 +float const Kt_constinv_m = 7.407;//1.43; +float const Kt_constinv_s = 7.463;//1.43; + +float ddx_ref_m=0.0, ddx_ref_s=0.0; + +float tmp_m = 0.0,ob_sum_m = 0.0; +float tmp_s = 0.0,ob_sum_s = 0.0; +float i_com_m = 0.0; +float i_com_s = 0.0; +float fric_m = 0.0,fric_s = 0.0,i_rto_m = 0.0,i_rto_s = 0.0; + +float x_res_m = 0.0; +float x_res_s = 0.0; +float ve_sum_m = 0.0; +float ve_sum_s = 0.0; +float pwm_I_M= 0.0; +float pwm_I_S= 0.0; +float pid_V_I_M= 0.0; +float pid_V_I_S= 0.0; + + +float temp_a=0.0; +float temp_b=0.0; +float temp_a2=0.0; +float temp_b2=0.0; +float g_a1=1.0; +float g_b1=1.4; +float g_b2=1.4; +float x_res_s_filter=0.0; +float x_res_m_filter=0.0; +float dx_res_s_filter=0.0; +float dx_res_m_filter=0.0; +float ob_sum_m1=0.0; +float ob_sum_s1=0.0,torque_dob_m=0.0,torque_dob_s=0.0; +//float error=0.0; + + void pwm_init(void) { + + pwm_m_clk.period_us(10); + pwm_m_anticlk.period_us(10); + pwm_s_anticlk.period_us(10); + pwm_s_clk.period_us(10); + + pwm_m_clk.write(0.0f); // Set the ouput duty-cycle, specified as a percentage (float) + pwm_m_anticlk.write(0.0f); + pwm_s_anticlk.write(0.0f); + pwm_s_clk.write(0.0f); + + Reset_AB_M = 1; //ENABLE RUNNING MODE (H BRIDGE ENABLE) + Reset_CD_M = 1; + Reset_AB_S = 1; + Reset_CD_S = 1; +} + +void velocity_m() { + + int size2 = eth.receive(); + + if(size2 > 0) { + eth.read(buf, size2); + memcpy(&recv_m_angle, buf, sizeof(float)); + x_res_m = recv_m_angle; + } + + ve_sum_m += dx_res_m*dt; + dx_res_m =G_filcon_v_m*( x_res_m-ve_sum_m); + +} + +void velocity_s() { + + int32_t temp; position = 0; + float d_v_err_s=0.0; + qei_s.SetDigiFilter(480UL); + qei_s.SetMaxPosition(0xFFFFFFFF); + position = qei_s.GetPosition(); + + x_res_s = -1.0*position * 2.0 * PI / encoder_pulses_s; + ve_sum_s += dx_res_s*dt; + dx_res_s = G_filcon_v_s*(x_res_s-ve_sum_s); + +} + +void current_pid_m(){ + Master_Direction = M_Dir.read(); + + if(Master_Direction == 0){ //master clockwise + I_res_m = current_sensor_m_p.read(); + I1_act_m = 1.0*((I_res_m*3.3/0.717075441532258) ); //0.74787687701613 + + }else if(Master_Direction == 1) { //master anticlockwise + I_res_m = current_sensor_m_n.read(); + I1_act_m = -1.0*((I_res_m*3.3)/0.717075441532258); //0.713239227822580 + } + //I_act_m += G_filcon_I1_m*(I1_act_m-I_act_m)*dt; + I_act_m = 1*I1_act_m; + + I_err_m = I_ref_m - I_act_m; + I_tmp_m += (Iki_m * dt * I_err_m); + + tem_I_m += G_filcon_I_m*d_I_m*dt; + d_I_m = I_err_m - tem_I_m; + + pwm_I_M=((I_err_m * Ikp_m) + I_tmp_m + (d_I_m * Ikd_m)); + } + +void current_pid_s(){ + Slave_Direction = S_Dir.read(); + if(Slave_Direction == 0){ //slave clockwise + I_res_s = current_sensor_s_p.read(); + I1_act_s = 1.0*((I_res_s*3.3)/0.717075441532258 ); //0.717075441532258 + }else{ + I_res_s = current_sensor_s_n.read(); //slave anticlockwise + I1_act_s = -1.0*((I_res_s*3.3)/0.717075441532258 ); //0.724138445564516 + } + + //I_act_s += G_filcon_I1_s*(I1_act_s-I_act_s)*dt; + I_act_s = I1_act_s; + + I_err_s = I_ref_s - I_act_s; + I_tmp_s += Iki_s * dt * I_err_s; + tem_I_s += G_filcon_I_s*d_I_s*dt; + d_I_s = I_err_s - tem_I_s; + + pwm_I_S=((I_err_s * Ikp_s) + I_tmp_s + (d_I_s * Ikd_s)); +} + +void Disob() { + + tmp_m = Gd*J_const_s*dx_res_m; + //ob_sum_m += (Gd*(Kt_const_s*I_act_m+tmp_m-ob_sum_m)*dt); + ob_sum_m1 = Kt_const_m*I_act_m+tmp_m; + ob_sum_m += Gd*(ob_sum_m1-ob_sum_m)*dt; + i_com_m = (ob_sum_m - tmp_m)*Kt_constinv_m; //read current + //i_com_m=0.0; + torque_dob_m= i_com_m*Kt_const_m; + + fric_m = 0.0; + i_rto_m = (i_com_m-fric_m); //friction should be in current terms + + tmp_s = Gd*J_const_s*dx_res_s; + //ob_sum_s += (Gd*(Kt_const_s*I_act_s+tmp_s-ob_sum_s)*dt); + ob_sum_s1 = Kt_const_s*I_act_s+tmp_s; + ob_sum_s += Gd*(ob_sum_s1-ob_sum_s)*dt; + i_com_s = (ob_sum_s - tmp_s)*Kt_constinv_s; //read current + //i_com_s = 0.0; + torque_dob_s = i_com_s*Kt_const_s; + fric_s = 0.0; + i_rto_s = (i_com_s-fric_s); //friction should be in current terms +} + +int Controller(void) { + + ddx_ref_m = Kp*(x_res_s-x_res_m) + Kv*(dx_res_s-dx_res_m); + I_ref_m1 = Kt_constinv_m*J_const_m*ddx_ref_m; + I_ref_m = I_ref_m1 + i_com_m - (i_rto_m+i_rto_s); + + //I_ref_m = 0.1; + ddx_ref_s = Kp*(x_res_m-x_res_s) + Kv*(dx_res_m-dx_res_s); + + I_ref_s1 = Kt_constinv_s*J_const_s*ddx_ref_s; + I_ref_s =I_ref_s1 + i_com_s - (i_rto_s+i_rto_m); + + //I_ref_s = 0.1; + + return 0; +} + +void PWM_Generator_m() { + duty_m = pwm_I_M; + + if (duty_m> 0.0) { + if (duty_m > 0.5) { + duty_m = 0.5; + } + pwm_m_clk = 0.0; + pwm_m_anticlk = duty_m; + } + + if (duty_m < 0.0) { + if (duty_m < -0.5) { + duty_m = -0.5; + } + pwm_m_anticlk = 0.0; + pwm_m_clk = -1.0 * duty_m; + } +} + +void PWM_Generator_s() { + duty_s = pwm_I_S; + + if (duty_s > 0.0) { + if (duty_s > 0.5) { + duty_s = 0.5; + } + pwm_s_clk = 0.0; + pwm_s_anticlk = duty_s; + } + + if (duty_s < 0.0) { + if (duty_s < -0.5) { + duty_s = -0.5; + } + pwm_s_anticlk = 0.0; + pwm_s_clk = -1.0 * duty_s; + } +} + +void cleanup_module(void){ + + pwm_m_clk = 0.0; // pwm cleanup module + pwm_m_anticlk = 0.0; + pwm_s_anticlk = 0.0; + pwm_s_clk = 0.0; + + Reset_AB_M = 0; //RESET H BRIDGE + Reset_CD_M = 0; + Reset_AB_S = 0; + Reset_CD_S = 0; + + led1=0; + led3=0; +} + +//RTOS + +void Control_body() { + // Control Part - main code + Controller(); + velocity_m(); + velocity_s (); + current_pid_m(); + current_pid_s (); + PWM_Generator_m(); + PWM_Generator_s(); + Disob(); + //led1=!led1; + counter++; + } + +void thread_2(void const *argument){ + led1=1; + SDFileSystem sd(p5, p6, p7, p8, "sd"); + FILE *fp = fopen("/sd/BC.txt", "w"); + + if(fp == NULL) { + for(int i=0;i<5;i++){ + led3=!led3; + wait(1.0); + } + } + + while(counter<80000){ + if(counter>=(counter_old+100)){ + //fprintf(fp, "%d %f %f %f %f %f %f %f %f \n",timer.read_us(), x_res_m,x_res_s,I_act_m,I_act_s,torque_dob_s,torque_dob_m,i_com_s,i_com_m); + fprintf(fp, "%d %f %f %f %f \n",timer.read_us(),torque_dob_m,torque_dob_s,x_res_m,x_res_s); + counter_old=counter; + led3=!led3; + } + } + + fclose(fp); + timer.stop(); + cleanup_module(); + ticker.detach (); + + wait(1.0); + } + + void ethernet_init(){ + eth.set_link(Ethernet::HalfDuplex100); + wait_ms(1000); // Needed after startup. + if(eth.link()) { + for(int i=0;i<3;i++){ + led3=!led3; + wait(1.0); + } + } +} + +int main() { + + ethernet_init(); + pwm_init(); + timer.start(); + dt=dt_us/1000000.0; + + ticker.attach_us(&Control_body, dt_us); + Thread thread(*thread_2,NULL,osPriorityAboveNormal,DEFAULT_STACK_SIZE*10.0,NULL); + } + \ No newline at end of file