Mirror with some correction

Dependencies:   mbed FastIO FastPWM USBDevice

main.cpp

Committer:
mjr
Date:
2016-05-12
Revision:
59:94eb9265b6d7
Parent:
58:523fdcffbe6d
Child:
60:f38da020aa13

File content as of revision 59:94eb9265b6d7:

/* Copyright 2014, 2016 M J Roberts, MIT License
*
* Permission is hereby granted, free of charge, to any person obtaining a copy of this software
* and associated documentation files (the "Software"), to deal in the Software without
* restriction, including without limitation the rights to use, copy, modify, merge, publish,
* distribute, sublicense, and/or sell copies of the Software, and to permit persons to whom the
* Software is furnished to do so, subject to the following conditions:
*
* The above copyright notice and this permission notice shall be included in all copies or
* substantial portions of the Software.
*
* THE SOFTWARE IS PROVIDED "AS IS", WITHOUT WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING
* BUT NOT LIMITED TO THE WARRANTIES OF MERCHANTABILIT Y, FITNESS FOR A PARTICULAR PURPOSE AND
* NONINFRINGEMENT. IN NO EVENT SHALL THE AUTHORS OR COPYRIGHT HOLDERS BE LIABLE FOR ANY CLAIM,
* DAMAGES OR OTHER LIABILITY, WHETHER IN AN ACTION OF CONTRACT, TORT OR OTHERWISE, ARISING FROM,
* OUT OF OR IN CONNECTION WITH THE SOFTWARE OR THE USE OR OTHER DEALINGS IN THE SOFTWARE.
*/

//
// The Pinscape Controller
// A comprehensive input/output controller for virtual pinball machines
//
// This project implements an I/O controller for virtual pinball cabinets.  The
// controller's function is to connect Visual Pinball (and other Windows pinball 
// emulators) with physical devices in the cabinet:  buttons, sensors, and 
// feedback devices that create visual or mechanical effects during play.  
//
// The controller can perform several different functions, which can be used 
// individually or in any combination:
//
//  - Nudge sensing.  This uses the KL25Z's on-board accelerometer to sense the
//    motion of the cabinet when you nudge it.  Visual Pinball and other pinball 
//    emulators on the PC have native handling for this type of input, so that 
//    physical nudges on the cabinet turn into simulated effects on the virtual 
//    ball.  The KL25Z measures accelerations as analog readings and is quite 
//    sensitive, so the effect of a nudge on the simulation is proportional
//    to the strength of the nudge.  Accelerations are reported to the PC via a 
//    simulated joystick (using the X and Y axes); you just have to set some 
//    preferences in your  pinball software to tell it that an accelerometer 
//    is attached.
//
//  - Plunger position sensing, with mulitple sensor options.  To use this feature,
//    you need to choose a sensor and set it up, connect the sensor electrically to 
//    the KL25Z, and configure the Pinscape software on the KL25Z to let it know how 
//    the sensor is hooked up.  The Pinscape software monitors the sensor and sends
//    readings to Visual Pinball via the joystick Z axis.  VP and other PC software
//    have native support for this type of input; as with the nudge setup, you just 
//    have to set some options in VP to activate the plunger.
//
//    The Pinscape software supports optical sensors (the TAOS TSL1410R and TSL1412R 
//    linear sensor arrays) as well as slide potentiometers.  The specific equipment
//    that's supported, along with physical mounting and wiring details, can be found
//    in the Build Guide.
//
//    Note VP has built-in support for plunger devices like this one, but some VP
//    tables can't use it without some additional scripting work.  The Build Guide has 
//    advice on adjusting tables to add plunger support when necessary.
//
//    For best results, the plunger sensor should be calibrated.  The calibration
//    is stored in non-volatile memory on board the KL25Z, so it's only necessary
//    to do the calibration once, when you first install everything.  (You might
//    also want to re-calibrate if you physically remove and reinstall the CCD 
//    sensor or the mechanical plunger, since their alignment shift change slightly 
//    when you put everything back together.)  You can optionally install a
//    dedicated momentary switch or pushbutton to activate the calibration mode;
//    this is describe in the project documentation.  If you don't want to bother
//    with the extra button, you can also trigger calibration using the Windows 
//    setup software, which you can find on the Pinscape project page.
//
//    The calibration procedure is described in the project documentation.  Briefly,
//    when you trigger calibration mode, the software will scan the CCD for about
//    15 seconds, during which you should simply pull the physical plunger back
//    all the way, hold it for a moment, and then slowly return it to the rest
//    position.  (DON'T just release it from the retracted position, since that
//    let it shoot forward too far.  We want to measure the range from the park
//    position to the fully retracted position only.)
//
//  - Button input wiring.  24 of the KL25Z's GPIO ports are mapped as digital inputs
//    for buttons and switches.  You can wire each input to a physical pinball-style
//    button or switch, such as flipper buttons, Start buttons, coin chute switches,
//    tilt bobs, and service buttons.  Each button can be configured to be reported
//    to the PC as a joystick button or as a keyboard key (you can select which key
//    is used for each button).
//
//  - LedWiz emulation.  The KL25Z can pretend to be an LedWiz device.  This lets
//    you connect feedback devices (lights, solenoids, motors) to GPIO ports on the 
//    KL25Z, and lets PC software (such as Visual Pinball) control them during game 
//    play to create a more immersive playing experience.  The Pinscape software
//    presents itself to the host as an LedWiz device and accepts the full LedWiz
//    command set, so software on the PC designed for real LedWiz'es can control
//    attached devices without any modifications.
//
//    Even though the software provides a very thorough LedWiz emulation, the KL25Z
//    GPIO hardware design imposes some serious limitations.  The big one is that
//    the KL25Z only has 10 PWM channels, meaning that only 10 ports can have
//    varying-intensity outputs (e.g., for controlling the brightness level of an
//    LED or the speed or a motor).  You can control more than 10 output ports, but
//    only 10 can have PWM control; the rest are simple "digital" ports that can only
//    be switched fully on or fully off.  The second limitation is that the KL25Z
//    just doesn't have that many GPIO ports overall.  There are enough to populate
//    all 32 button inputs OR all 32 LedWiz outputs, but not both.  The default is
//    to assign 24 buttons and 22 LedWiz ports; you can change this balance to trade
//    off more outputs for fewer inputs, or vice versa.  The third limitation is that
//    the KL25Z GPIO pins have *very* tiny amperage limits - just 4mA, which isn't
//    even enough to control a small LED.  So in order to connect any kind of feedback
//    device to an output, you *must* build some external circuitry to boost the
//    current handing.  The Build Guide has a reference circuit design for this
//    purpose that's simple and inexpensive to build.
//
//  - Enhanced LedWiz emulation with TLC5940 PWM controller chips.  You can attach
//    external PWM controller chips for controlling device outputs, instead of using
//    the on-board GPIO ports as described above.  The software can control a set of 
//    daisy-chained TLC5940 chips.  Each chip provides 16 PWM outputs, so you just
//    need two of them to get the full complement of 32 output ports of a real LedWiz.
//    You can hook up even more, though.  Four chips gives you 64 ports, which should
//    be plenty for nearly any virtual pinball project.  To accommodate the larger
//    supply of ports possible with the PWM chips, the controller software provides
//    a custom, extended version of the LedWiz protocol that can handle up to 128
//    ports.  PC software designed only for the real LedWiz obviously won't know
//    about the extended protocol and won't be able to take advantage of its extra
//    capabilities, but the latest version of DOF (DirectOutput Framework) *does* 
//    know the new language and can take full advantage.  Older software will still
//    work, though - the new extensions are all backward compatible, so old software
//    that only knows about the original LedWiz protocol will still work, with the
//    obvious limitation that it can only access the first 32 ports.
//
//    The Pinscape Expansion Board project (which appeared in early 2016) provides
//    a reference hardware design, with EAGLE circuit board layouts, that takes full
//    advantage of the TLC5940 capability.  It lets you create a customized set of
//    outputs with full PWM control and power handling for high-current devices
//    built in to the boards.  
//
//  - Night Mode control for output devices.  You can connect a switch or button
//    to the controller to activate "Night Mode", which disables feedback devices
//    that you designate as noisy.  You can designate outputs individually as being 
//    included in this set or not.  This is useful if you want to play a game on 
//    your cabinet late at night without waking the kids and annoying the neighbors.
//
//  - TV ON switch.  The controller can pulse a relay to turn on your TVs after
//    power to the cabinet comes on, with a configurable delay timer.  This feature
//    is for TVs that don't turn themselves on automatically when first plugged in.
//    To use this feature, you have to build some external circuitry to allow the
//    software to sense the power supply status, and you have to run wires to your
//    TV's on/off button, which requires opening the case on your TV.  The Build
//    Guide has details on the necessary circuitry and connections to the TV.
//
//
//
// STATUS LIGHTS:  The on-board LED on the KL25Z flashes to indicate the current 
// device status.  The flash patterns are:
//
//    short yellow flash = waiting to connect
//
//    short red flash = the connection is suspended (the host is in sleep
//        or suspend mode, the USB cable is unplugged after a connection
//        has been established)
//
//    two short red flashes = connection lost (the device should immediately
//        go back to short-yellow "waiting to reconnect" mode when a connection
//        is lost, so this display shouldn't normally appear)
//
//    long red/yellow = USB connection problem.  The device still has a USB
//        connection to the host (or so it appears to the device), but data 
//        transmissions are failing.
//
//    long yellow/green = everything's working, but the plunger hasn't
//        been calibrated.  Follow the calibration procedure described in
//        the project documentation.  This flash mode won't appear if there's
//        no plunger sensor configured.
//
//    alternating blue/green = everything's working normally, and plunger
//        calibration has been completed (or there's no plunger attached)
//
//    fast red/purple = out of memory.  The controller halts and displays
//        this diagnostic code until you manually reset it.  If this happens,
//        it's probably because the configuration is too complex, in which
//        case the same error will occur after the reset.  If it's stuck
//        in this cycle, you'll have to restore the default configuration
//        by re-installing the controller software (the Pinscape .bin file).
//
//
// USB PROTOCOL:  Most of our USB messaging is through standard USB HID
// classes (joystick, keyboard).  We also accept control messages on our
// primary HID interface "OUT endpoint" using a custom protocol that's
// not defined in any USB standards (we do have to provide a USB HID
// Report Descriptor for it, but this just describes the protocol as
// opaque vendor-defined bytes).  The control protocol incorporates the 
// LedWiz protocol as a subset, and adds our own private extensions.
// For full details, see USBProtocol.h.


#include "mbed.h"
#include "math.h"
#include "pinscape.h"
#include "USBJoystick.h"
#include "MMA8451Q.h"
#include "tsl1410r.h"
#include "FreescaleIAP.h"
#include "crc32.h"
#include "TLC5940.h"
#include "74HC595.h"
#include "nvm.h"
#include "plunger.h"
#include "ccdSensor.h"
#include "potSensor.h"
#include "nullSensor.h"
#include "TinyDigitalIn.h"

#define DECL_EXTERNS
#include "config.h"


// --------------------------------------------------------------------------
// 
// OpenSDA module identifier.  This is for the benefit of the Windows
// configuration tool.  When the config tool installs a .bin file onto
// the KL25Z, it will first find the sentinel string within the .bin file,
// and patch the "\0" bytes that follow the sentinel string with the 
// OpenSDA module ID data.  This allows us to report the OpenSDA 
// identifiers back to the host system via USB, which in turn allows the 
// config tool to figure out which OpenSDA MSD (mass storage device - a 
// virtual disk drive) correlates to which Pinscape controller USB 
// interface.  
// 
// This is only important if multiple Pinscape devices are attached to 
// the same host.  There doesn't seem to be any other way to figure out 
// which OpenSDA MSD corresponds to which KL25Z USB interface; the OpenSDA 
// MSD doesn't report the KL25Z CPU ID anywhere, and the KL25Z doesn't
// have any way to learn about the OpenSDA module it's connected to.  The
// only way to pass this information to the KL25Z side that I can come up 
// with is to have the Windows host embed it in the .bin file before 
// downloading it to the OpenSDA MSD.
//
// We initialize the const data buffer (the part after the sentinel string)
// with all "\0" bytes, so that's what will be in the executable image that
// comes out of the mbed compiler.  If you manually install the resulting
// .bin file onto the KL25Z (via the Windows desktop, say), the "\0" bytes
// will stay this way and read as all 0's at run-time.  Since a real TUID
// would never be all 0's, that tells us that we were never patched and
// thus don't have any information on the OpenSDA module.
//
const char *getOpenSDAID()
{
    #define OPENSDA_PREFIX "///Pinscape.OpenSDA.TUID///"
    static const char OpenSDA[] = OPENSDA_PREFIX "\0\0\0\0\0\0\0\0\0\0\0\0\0\0\0\0///";
    const size_t OpenSDA_prefix_length = sizeof(OPENSDA_PREFIX) - 1;
    
    return OpenSDA + OpenSDA_prefix_length;
}

// --------------------------------------------------------------------------
//
// Build ID.  We use the date and time of compiling the program as a build
// identifier.  It would be a little nicer to use a simple serial number
// instead, but the mbed platform doesn't have a way to automate that.  The
// timestamp is a pretty good proxy for a serial number in that it will
// naturally increase on each new build, which is the primary property we
// want from this.
//
// As with the embedded OpenSDA ID, we store the build timestamp with a
// sentinel string prefix, to allow automated tools to find the static data
// in the .bin file by searching for the sentinel string.  In contrast to 
// the OpenSDA ID, the value we store here is for tools to extract rather 
// than store, since we automatically populate it via the preprocessor 
// macros.
//
const char *getBuildID()
{
    #define BUILDID_PREFIX "///Pinscape.Build.ID///"
    static const char BuildID[] = BUILDID_PREFIX __DATE__ " " __TIME__ "///";
    const size_t BuildID_prefix_length = sizeof(BUILDID_PREFIX) - 1;
    
    return BuildID + BuildID_prefix_length;
}


// --------------------------------------------------------------------------
//
// Custom memory allocator.  We use our own version of malloc() for more
// efficient memory usage, and to provide diagnostics if we run out of heap.
//
// We can implement a more efficient malloc than the library can because we
// can make an assumption that the library can't: allocations are permanent.
// The normal malloc has to assume that allocations can be freed, so it has
// to track blocks individually.  For the purposes of this program, though,
// we don't have to do this because virtually all of our allocations are 
// de facto permanent.  We only allocate dyanmic memory during setup, and 
// once we set things up, we never delete anything.  This means that we can 
// allocate memory in bare blocks without any bookkeeping overhead.
//
// In addition, we can make a much larger overall pool of memory available
// in a custom allocator.  The mbed library malloc() seems to have a pool
// of about 3K to work with, even though there's really about 9K of RAM
// left over after counting the static writable data and reserving space
// for a reasonable stack.  I haven't looked at the mbed malloc to see why 
// they're so stingy, but it appears from empirical testing that we can 
// create a static array up to about 9K before things get crashy.

void *xmalloc(size_t siz)
{
    // Dynamic memory pool.  We'll reserve space for all dynamic 
    // allocations by creating a simple C array of bytes.  The size
    // of this array is the maximum number of bytes we can allocate
    // with malloc or operator 'new'.
    //
    // The maximum safe size for this array is, in essence, the
    // amount of physical KL25Z RAM left over after accounting for
    // static data throughout the rest of the program, the run-time
    // stack, and any other space reserved for compiler or MCU
    // overhead.  Unfortunately, it's not straightforward to
    // determine this analytically.  The big complication is that
    // the minimum stack size isn't easily predictable, as the stack
    // grows according to what the program does.  In addition, the
    // mbed platform tools don't give us detailed data on the
    // compiler/linker memory map.  All we get is a generic total
    // RAM requirement, which doesn't necessarily account for all
    // overhead (e.g., gaps inserted to get proper alignment for
    // particular memory blocks).  
    //
    // A very rough estimate: the total RAM size reported by the 
    // linker is about 3.5K (currently - that can obviously change 
    // as the project evolves) out of 16K total.  Assuming about a 
    // 3K stack, that leaves in the ballpark of 10K.  Empirically,
    // that seems pretty close.  In testing, we start to see some
    // instability at 10K, while 9K seems safe.  To be conservative,
    // we'll reduce this to 8K.
    //
    // Our measured total usage in the base configuration (22 GPIO
    // output ports, TSL1410R plunger sensor) is about 4000 bytes.
    // A pretty fully decked-out configuration (121 output ports,
    // with 8 TLC5940 chips and 3 74HC595 chips, plus the TSL1412R
    // sensor with the higher pixel count, and all expansion board
    // features enabled) comes to about 6700 bytes.  That leaves
    // us with about 1.5K free out of our 8K, so we still have a 
    // little more headroom for future expansion.
    //
    // For comparison, the standard mbed malloc() runs out of
    // memory at about 6K.  That's what led to this custom malloc:
    // we can just fit the base configuration into that 4K, but
    // it's not enough space for more complex setups.  There's
    // still a little room for squeezing out unnecessary space
    // from the mbed library code, but at this point I'd prefer
    // to treat that as a last resort, since it would mean having
    // to fork private copies of the libraries.
    static char pool[8*1024];
    static char *nxt = pool;
    static size_t rem = sizeof(pool);
    
    // align to a 4-byte increment
    siz = (siz + 3) & ~3;
    
    // If insufficient memory is available, halt and show a fast red/purple 
    // diagnostic flash.  We don't want to return, since we assume throughout
    // the program that all memory allocations must succeed.  Note that this
    // is generally considered bad programming practice in applications on
    // "real" computers, but for the purposes of this microcontroller app,
    // there's no point in checking for failed allocations individually
    // because there's no way to recover from them.  It's better in this 
    // context to handle failed allocations as fatal errors centrally.  We
    // can't recover from these automatically, so we have to resort to user
    // intervention, which we signal with the diagnostic LED flashes.
    if (siz > rem)
    {
        // halt with the diagnostic display (by looping forever)
        for (;;)
        {
            diagLED(1, 0, 0);
            wait_us(200000);
            diagLED(1, 0, 1);
            wait_us(200000);
        }
    }

    // get the next free location from the pool to return   
    char *ret = nxt;
    
    // advance the pool pointer and decrement the remaining size counter
    nxt += siz;
    rem -= siz;
    
    // return the allocated block
    return ret;
}

// Overload operator new to call our custom malloc.  This ensures that
// all 'new' allocations throughout the program (including library code)
// go through our private allocator.
void *operator new(size_t siz) { return xmalloc(siz); }
void *operator new[](size_t siz) { return xmalloc(siz); }

// Since we don't do bookkeeping to track released memory, 'delete' does
// nothing.  In actual testing, this routine appears to never be called.
// If it *is* ever called, it will simply leave the block in place, which
// will make it unavailable for re-use but will otherwise be harmless.
void operator delete(void *ptr) { }


// ---------------------------------------------------------------------------
//
// Forward declarations
//
void setNightMode(bool on);
void toggleNightMode();

// ---------------------------------------------------------------------------
// utilities

// floating point square of a number
inline float square(float x) { return x*x; }

// floating point rounding
inline float round(float x) { return x > 0 ? floor(x + 0.5) : ceil(x - 0.5); }


// --------------------------------------------------------------------------
// 
// Extended verison of Timer class.  This adds the ability to interrogate
// the running state.
//
class Timer2: public Timer
{
public:
    Timer2() : running(false) { }

    void start() { running = true; Timer::start(); }
    void stop()  { running = false; Timer::stop(); }
    
    bool isRunning() const { return running; }
    
private:
    bool running;
};


// --------------------------------------------------------------------------
//
// Reboot timer.  When we have a deferred reboot operation pending, we
// set the target time and start the timer.
Timer2 rebootTimer;
long rebootTime_us;

// --------------------------------------------------------------------------
// 
// USB product version number
//
const uint16_t USB_VERSION_NO = 0x000A;

// --------------------------------------------------------------------------
//
// Joystick axis report range - we report from -JOYMAX to +JOYMAX
//
#define JOYMAX 4096


// ---------------------------------------------------------------------------
//
// Wire protocol value translations.  These translate byte values to and
// from the USB protocol to local native format.
//

// unsigned 16-bit integer 
inline uint16_t wireUI16(const uint8_t *b)
{
    return b[0] | ((uint16_t)b[1] << 8);
}
inline void ui16Wire(uint8_t *b, uint16_t val)
{
    b[0] = (uint8_t)(val & 0xff);
    b[1] = (uint8_t)((val >> 8) & 0xff);
}

inline int16_t wireI16(const uint8_t *b)
{
    return (int16_t)wireUI16(b);
}
inline void i16Wire(uint8_t *b, int16_t val)
{
    ui16Wire(b, (uint16_t)val);
}

inline uint32_t wireUI32(const uint8_t *b)
{
    return b[0] | ((uint32_t)b[1] << 8) | ((uint32_t)b[2] << 16) | ((uint32_t)b[3] << 24);
}
inline void ui32Wire(uint8_t *b, uint32_t val)
{
    b[0] = (uint8_t)(val & 0xff);
    b[1] = (uint8_t)((val >> 8) & 0xff);    
    b[2] = (uint8_t)((val >> 16) & 0xff);    
    b[3] = (uint8_t)((val >> 24) & 0xff);    
}

inline int32_t wireI32(const uint8_t *b)
{
    return (int32_t)wireUI32(b);
}

// Convert "wire" (USB) pin codes to/from PinName values.
// 
// The internal mbed PinName format is 
//
//   ((port) << PORT_SHIFT) | (pin << 2)    // MBED FORMAT
//
// where 'port' is 0-4 for Port A to Port E, and 'pin' is
// 0 to 31.  E.g., E31 is (4 << PORT_SHIFT) | (31<<2).
//
// We remap this to our more compact wire format where each
// pin name fits in 8 bits:
//
//   ((port) << 5) | pin)                   // WIRE FORMAT
//
// E.g., E31 is (4 << 5) | 31.
//
// Wire code FF corresponds to PinName NC (not connected).
//
inline PinName wirePinName(uint8_t c)
{
    if (c == 0xFF)
        return NC;                                  // 0xFF -> NC
    else 
        return PinName(
            (int(c & 0xE0) << (PORT_SHIFT - 5))      // top three bits are the port
            | (int(c & 0x1F) << 2));                // bottom five bits are pin
}
inline void pinNameWire(uint8_t *b, PinName n)
{
    *b = PINNAME_TO_WIRE(n);
}


// ---------------------------------------------------------------------------
//
// On-board RGB LED elements - we use these for diagnostic displays.
//
// Note that LED3 (the blue segment) is hard-wired on the KL25Z to PTD1,
// so PTD1 shouldn't be used for any other purpose (e.g., as a keyboard
// input or a device output).  This is kind of unfortunate in that it's 
// one of only two ports exposed on the jumper pins that can be muxed to 
// SPI0 SCLK.  This effectively limits us to PTC5 if we want to use the 
// SPI capability.
//
DigitalOut *ledR, *ledG, *ledB;

// Show the indicated pattern on the diagnostic LEDs.  0 is off, 1 is
// on, and -1 is no change (leaves the current setting intact).
void diagLED(int r, int g, int b)
{
    if (ledR != 0 && r != -1) ledR->write(!r);
    if (ledG != 0 && g != -1) ledG->write(!g);
    if (ledB != 0 && b != -1) ledB->write(!b);
}

// check an output port assignment to see if it conflicts with
// an on-board LED segment
struct LedSeg 
{ 
    bool r, g, b; 
    LedSeg() { r = g = b = false; } 

    void check(LedWizPortCfg &pc)
    {
        // if it's a GPIO, check to see if it's assigned to one of
        // our on-board LED segments
        int t = pc.typ;
        if (t == PortTypeGPIOPWM || t == PortTypeGPIODig)
        {
            // it's a GPIO port - check for a matching pin assignment
            PinName pin = wirePinName(pc.pin);
            if (pin == LED1)
                r = true;
            else if (pin == LED2)
                g = true;
            else if (pin == LED3)
                b = true;
        }
    }
};

// Initialize the diagnostic LEDs.  By default, we use the on-board
// RGB LED to display the microcontroller status.  However, we allow
// the user to commandeer the on-board LED as an LedWiz output device,
// which can be useful for testing a new installation.  So we'll check
// for LedWiz outputs assigned to the on-board LED segments, and turn
// off the diagnostic use for any so assigned.
void initDiagLEDs(Config &cfg)
{
    // run through the configuration list and cross off any of the
    // LED segments assigned to LedWiz ports
    LedSeg l;
    for (int i = 0 ; i < MAX_OUT_PORTS && cfg.outPort[i].typ != PortTypeDisabled ; ++i)
        l.check(cfg.outPort[i]);
    
    // We now know which segments are taken for LedWiz use and which
    // are free.  Create diagnostic ports for the ones not claimed for
    // LedWiz use.
    if (!l.r) ledR = new DigitalOut(LED1, 1);
    if (!l.g) ledG = new DigitalOut(LED2, 1);
    if (!l.b) ledB = new DigitalOut(LED3, 1);
}


// ---------------------------------------------------------------------------
//
// LedWiz emulation, and enhanced TLC5940 output controller
//
// There are two modes for this feature.  The default mode uses the on-board
// GPIO ports to implement device outputs - each LedWiz software port is
// connected to a physical GPIO pin on the KL25Z.  The KL25Z only has 10
// PWM channels, so in this mode only 10 LedWiz ports will be dimmable; the
// rest are strictly on/off.  The KL25Z also has a limited number of GPIO
// ports overall - not enough for the full complement of 32 LedWiz ports
// and 24 VP joystick inputs, so it's necessary to trade one against the
// other if both features are to be used.
//
// The alternative, enhanced mode uses external TLC5940 PWM controller
// chips to control device outputs.  In this mode, each LedWiz software
// port is mapped to an output on one of the external TLC5940 chips.
// Two 5940s is enough for the full set of 32 LedWiz ports, and we can
// support even more chips for even more outputs (although doing so requires
// breaking LedWiz compatibility, since the LedWiz USB protocol is hardwired
// for 32 outputs).  Every port in this mode has full PWM support.
//


// Current starting output index for "PBA" messages from the PC (using
// the LedWiz USB protocol).  Each PBA message implicitly uses the
// current index as the starting point for the ports referenced in
// the message, and increases it (by 8) for the next call.
static int pbaIdx = 0;

// Generic LedWiz output port interface.  We create a cover class to 
// virtualize digital vs PWM outputs, and on-board KL25Z GPIO vs external 
// TLC5940 outputs, and give them all a common interface.  
class LwOut
{
public:
    // Set the output intensity.  'val' is 0 for fully off, 255 for
    // fully on, with values in between signifying lower intensity.
    virtual void set(uint8_t val) = 0;
};

// LwOut class for virtual ports.  This type of port is visible to
// the host software, but isn't connected to any physical output.
// This can be used for special software-only ports like the ZB
// Launch Ball output, or simply for placeholders in the LedWiz port
// numbering.
class LwVirtualOut: public LwOut
{
public:
    LwVirtualOut() { }
    virtual void set(uint8_t ) { }
};

// Active Low out.  For any output marked as active low, we layer this
// on top of the physical pin interface.  This simply inverts the value of
// the output value, so that 255 means fully off and 0 means fully on.
class LwInvertedOut: public LwOut
{
public:
    LwInvertedOut(LwOut *o) : out(o) { }
    virtual void set(uint8_t val) { out->set(255 - val); }
    
private:
    // underlying physical output
    LwOut *out;
};

// Global ZB Launch Ball state
bool zbLaunchOn = false;

// ZB Launch Ball output.  This is layered on a port (physical or virtual)
// to track the ZB Launch Ball signal.
class LwZbLaunchOut: public LwOut
{
public:
    LwZbLaunchOut(LwOut *o) : out(o) { }
    virtual void set(uint8_t val)
    {
        // update the global ZB Launch Ball state
        zbLaunchOn = (val != 0);
        
        // pass it along to the underlying port, in case it's a physical output
        out->set(val);
    }
        
private:
    // underlying physical or virtual output
    LwOut *out;
};


// Gamma correction table for 8-bit input values
static const uint8_t gamma[] = {
      0,   0,   0,   0,   0,   0,   0,   0,   0,   0,   0,   0,   0,   0,   0,   0, 
      0,   0,   0,   0,   0,   0,   0,   0,   0,   0,   0,   0,   1,   1,   1,   1, 
      1,   1,   1,   1,   1,   1,   1,   1,   1,   2,   2,   2,   2,   2,   2,   2, 
      2,   3,   3,   3,   3,   3,   3,   3,   4,   4,   4,   4,   4,   5,   5,   5, 
      5,   6,   6,   6,   6,   7,   7,   7,   7,   8,   8,   8,   9,   9,   9,  10, 
     10,  10,  11,  11,  11,  12,  12,  13,  13,  13,  14,  14,  15,  15,  16,  16, 
     17,  17,  18,  18,  19,  19,  20,  20,  21,  21,  22,  22,  23,  24,  24,  25, 
     25,  26,  27,  27,  28,  29,  29,  30,  31,  32,  32,  33,  34,  35,  35,  36, 
     37,  38,  39,  39,  40,  41,  42,  43,  44,  45,  46,  47,  48,  49,  50,  50, 
     51,  52,  54,  55,  56,  57,  58,  59,  60,  61,  62,  63,  64,  66,  67,  68, 
     69,  70,  72,  73,  74,  75,  77,  78,  79,  81,  82,  83,  85,  86,  87,  89, 
     90,  92,  93,  95,  96,  98,  99, 101, 102, 104, 105, 107, 109, 110, 112, 114, 
    115, 117, 119, 120, 122, 124, 126, 127, 129, 131, 133, 135, 137, 138, 140, 142, 
    144, 146, 148, 150, 152, 154, 156, 158, 160, 162, 164, 167, 169, 171, 173, 175, 
    177, 180, 182, 184, 186, 189, 191, 193, 196, 198, 200, 203, 205, 208, 210, 213, 
    215, 218, 220, 223, 225, 228, 231, 233, 236, 239, 241, 244, 247, 249, 252, 255
};

// Gamma-corrected out.  This is a filter object that we layer on top
// of a physical pin interface.  This applies gamma correction to the
// input value and then passes it along to the underlying pin object.
class LwGammaOut: public LwOut
{
public:
    LwGammaOut(LwOut *o) : out(o) { }
    virtual void set(uint8_t val) { out->set(gamma[val]); }
    
private:
    LwOut *out;
};

// global night mode flag
static bool nightMode = false;

// Noisy output.  This is a filter object that we layer on top of
// a physical pin output.  This filter disables the port when night
// mode is engaged.
class LwNoisyOut: public LwOut
{
public:
    LwNoisyOut(LwOut *o) : out(o) { }
    virtual void set(uint8_t val) { out->set(nightMode ? 0 : val); }
    
private:
    LwOut *out;
};

// Night Mode indicator output.  This is a filter object that we
// layer on top of a physical pin output.  This filter ignores the
// host value and simply shows the night mode status.
class LwNightModeIndicatorOut: public LwOut
{
public:
    LwNightModeIndicatorOut(LwOut *o) : out(o) { }
    virtual void set(uint8_t) 
    {
        // ignore the host value and simply show the current 
        // night mode setting
        out->set(nightMode ? 255 : 0);
    }

private:
    LwOut *out;
};


//
// The TLC5940 interface object.  We'll set this up with the port 
// assignments set in config.h.
//
TLC5940 *tlc5940 = 0;
void init_tlc5940(Config &cfg)
{
    if (cfg.tlc5940.nchips != 0)
    {
        tlc5940 = new TLC5940(
            wirePinName(cfg.tlc5940.sclk), 
            wirePinName(cfg.tlc5940.sin),
            wirePinName(cfg.tlc5940.gsclk),
            wirePinName(cfg.tlc5940.blank), 
            wirePinName(cfg.tlc5940.xlat), 
            cfg.tlc5940.nchips);
    }
}

// Conversion table for 8-bit DOF level to 12-bit TLC5940 level
static const uint16_t dof_to_tlc[] = {
       0,   16,   32,   48,   64,   80,   96,  112,  128,  145,  161,  177,  193,  209,  225,  241, 
     257,  273,  289,  305,  321,  337,  353,  369,  385,  401,  418,  434,  450,  466,  482,  498, 
     514,  530,  546,  562,  578,  594,  610,  626,  642,  658,  674,  691,  707,  723,  739,  755, 
     771,  787,  803,  819,  835,  851,  867,  883,  899,  915,  931,  947,  964,  980,  996, 1012, 
    1028, 1044, 1060, 1076, 1092, 1108, 1124, 1140, 1156, 1172, 1188, 1204, 1220, 1237, 1253, 1269, 
    1285, 1301, 1317, 1333, 1349, 1365, 1381, 1397, 1413, 1429, 1445, 1461, 1477, 1493, 1510, 1526, 
    1542, 1558, 1574, 1590, 1606, 1622, 1638, 1654, 1670, 1686, 1702, 1718, 1734, 1750, 1766, 1783, 
    1799, 1815, 1831, 1847, 1863, 1879, 1895, 1911, 1927, 1943, 1959, 1975, 1991, 2007, 2023, 2039, 
    2056, 2072, 2088, 2104, 2120, 2136, 2152, 2168, 2184, 2200, 2216, 2232, 2248, 2264, 2280, 2296, 
    2312, 2329, 2345, 2361, 2377, 2393, 2409, 2425, 2441, 2457, 2473, 2489, 2505, 2521, 2537, 2553, 
    2569, 2585, 2602, 2618, 2634, 2650, 2666, 2682, 2698, 2714, 2730, 2746, 2762, 2778, 2794, 2810, 
    2826, 2842, 2858, 2875, 2891, 2907, 2923, 2939, 2955, 2971, 2987, 3003, 3019, 3035, 3051, 3067, 
    3083, 3099, 3115, 3131, 3148, 3164, 3180, 3196, 3212, 3228, 3244, 3260, 3276, 3292, 3308, 3324, 
    3340, 3356, 3372, 3388, 3404, 3421, 3437, 3453, 3469, 3485, 3501, 3517, 3533, 3549, 3565, 3581, 
    3597, 3613, 3629, 3645, 3661, 3677, 3694, 3710, 3726, 3742, 3758, 3774, 3790, 3806, 3822, 3838, 
    3854, 3870, 3886, 3902, 3918, 3934, 3950, 3967, 3983, 3999, 4015, 4031, 4047, 4063, 4079, 4095
};

// Conversion table for 8-bit DOF level to 12-bit TLC5940 level, with 
// gamma correction.  Note that the output layering scheme can handle
// this without a separate table, by first applying gamma to the DOF
// level to produce an 8-bit gamma-corrected value, then convert that
// to the 12-bit TLC5940 value.  But we get better precision by doing
// the gamma correction in the 12-bit TLC5940 domain.  We can only
// get the 12-bit domain by combining both steps into one layering
// object, though, since the intermediate values in the layering system
// are always 8 bits.
static const uint16_t dof_to_gamma_tlc[] = {
      0,   0,   0,   0,   0,   0,   0,   0,   0,   0,   0,   1,   1,   1,   1,   1, 
      2,   2,   2,   3,   3,   4,   4,   5,   5,   6,   7,   8,   8,   9,  10,  11, 
     12,  13,  15,  16,  17,  18,  20,  21,  23,  25,  26,  28,  30,  32,  34,  36, 
     38,  40,  43,  45,  48,  50,  53,  56,  59,  62,  65,  68,  71,  75,  78,  82, 
     85,  89,  93,  97, 101, 105, 110, 114, 119, 123, 128, 133, 138, 143, 149, 154, 
    159, 165, 171, 177, 183, 189, 195, 202, 208, 215, 222, 229, 236, 243, 250, 258, 
    266, 273, 281, 290, 298, 306, 315, 324, 332, 341, 351, 360, 369, 379, 389, 399, 
    409, 419, 430, 440, 451, 462, 473, 485, 496, 508, 520, 532, 544, 556, 569, 582, 
    594, 608, 621, 634, 648, 662, 676, 690, 704, 719, 734, 749, 764, 779, 795, 811, 
    827, 843, 859, 876, 893, 910, 927, 944, 962, 980, 998, 1016, 1034, 1053, 1072, 1091, 
    1110, 1130, 1150, 1170, 1190, 1210, 1231, 1252, 1273, 1294, 1316, 1338, 1360, 1382, 1404, 1427, 
    1450, 1473, 1497, 1520, 1544, 1568, 1593, 1617, 1642, 1667, 1693, 1718, 1744, 1770, 1797, 1823, 
    1850, 1877, 1905, 1932, 1960, 1988, 2017, 2045, 2074, 2103, 2133, 2162, 2192, 2223, 2253, 2284, 
    2315, 2346, 2378, 2410, 2442, 2474, 2507, 2540, 2573, 2606, 2640, 2674, 2708, 2743, 2778, 2813, 
    2849, 2884, 2920, 2957, 2993, 3030, 3067, 3105, 3143, 3181, 3219, 3258, 3297, 3336, 3376, 3416, 
    3456, 3496, 3537, 3578, 3619, 3661, 3703, 3745, 3788, 3831, 3874, 3918, 3962, 4006, 4050, 4095
};


// LwOut class for TLC5940 outputs.  These are fully PWM capable.
// The 'idx' value in the constructor is the output index in the
// daisy-chained TLC5940 array.  0 is output #0 on the first chip,
// 1 is #1 on the first chip, 15 is #15 on the first chip, 16 is
// #0 on the second chip, 32 is #0 on the third chip, etc.
class Lw5940Out: public LwOut
{
public:
    Lw5940Out(int idx) : idx(idx) { prv = 0; }
    virtual void set(uint8_t val)
    {
        if (val != prv)
           tlc5940->set(idx, dof_to_tlc[prv = val]);
    }
    int idx;
    uint8_t prv;
};

// LwOut class for TLC5940 gamma-corrected outputs.
class Lw5940GammaOut: public LwOut
{
public:
    Lw5940GammaOut(int idx) : idx(idx) { prv = 0; }
    virtual void set(uint8_t val)
    {
        if (val != prv)
           tlc5940->set(idx, dof_to_gamma_tlc[prv = val]);
    }
    int idx;
    uint8_t prv;
};



// 74HC595 interface object.  Set this up with the port assignments in
// config.h.
HC595 *hc595 = 0;

// initialize the 74HC595 interface
void init_hc595(Config &cfg)
{
    if (cfg.hc595.nchips != 0)
    {
        hc595 = new HC595(
            wirePinName(cfg.hc595.nchips), 
            wirePinName(cfg.hc595.sin), 
            wirePinName(cfg.hc595.sclk), 
            wirePinName(cfg.hc595.latch), 
            wirePinName(cfg.hc595.ena));
        hc595->init();
        hc595->update();
    }
}

// LwOut class for 74HC595 outputs.  These are simple digial outs.
// The 'idx' value in the constructor is the output index in the
// daisy-chained 74HC595 array.  0 is output #0 on the first chip,
// 1 is #1 on the first chip, 7 is #7 on the first chip, 8 is
// #0 on the second chip, etc.
class Lw595Out: public LwOut
{
public:
    Lw595Out(int idx) : idx(idx) { prv = 0; }
    virtual void set(uint8_t val)
    {
        if (val != prv)
           hc595->set(idx, (prv = val) == 0 ? 0 : 1);
    }
    int idx;
    uint8_t prv;
};



// Conversion table - 8-bit DOF output level to PWM float level
// (normalized to 0.0..1.0 scale)
static const float pwm_level[] = {
    0.000000, 0.003922, 0.007843, 0.011765, 0.015686, 0.019608, 0.023529, 0.027451, 
    0.031373, 0.035294, 0.039216, 0.043137, 0.047059, 0.050980, 0.054902, 0.058824, 
    0.062745, 0.066667, 0.070588, 0.074510, 0.078431, 0.082353, 0.086275, 0.090196, 
    0.094118, 0.098039, 0.101961, 0.105882, 0.109804, 0.113725, 0.117647, 0.121569, 
    0.125490, 0.129412, 0.133333, 0.137255, 0.141176, 0.145098, 0.149020, 0.152941, 
    0.156863, 0.160784, 0.164706, 0.168627, 0.172549, 0.176471, 0.180392, 0.184314, 
    0.188235, 0.192157, 0.196078, 0.200000, 0.203922, 0.207843, 0.211765, 0.215686, 
    0.219608, 0.223529, 0.227451, 0.231373, 0.235294, 0.239216, 0.243137, 0.247059, 
    0.250980, 0.254902, 0.258824, 0.262745, 0.266667, 0.270588, 0.274510, 0.278431, 
    0.282353, 0.286275, 0.290196, 0.294118, 0.298039, 0.301961, 0.305882, 0.309804, 
    0.313725, 0.317647, 0.321569, 0.325490, 0.329412, 0.333333, 0.337255, 0.341176, 
    0.345098, 0.349020, 0.352941, 0.356863, 0.360784, 0.364706, 0.368627, 0.372549, 
    0.376471, 0.380392, 0.384314, 0.388235, 0.392157, 0.396078, 0.400000, 0.403922, 
    0.407843, 0.411765, 0.415686, 0.419608, 0.423529, 0.427451, 0.431373, 0.435294, 
    0.439216, 0.443137, 0.447059, 0.450980, 0.454902, 0.458824, 0.462745, 0.466667, 
    0.470588, 0.474510, 0.478431, 0.482353, 0.486275, 0.490196, 0.494118, 0.498039, 
    0.501961, 0.505882, 0.509804, 0.513725, 0.517647, 0.521569, 0.525490, 0.529412, 
    0.533333, 0.537255, 0.541176, 0.545098, 0.549020, 0.552941, 0.556863, 0.560784, 
    0.564706, 0.568627, 0.572549, 0.576471, 0.580392, 0.584314, 0.588235, 0.592157, 
    0.596078, 0.600000, 0.603922, 0.607843, 0.611765, 0.615686, 0.619608, 0.623529, 
    0.627451, 0.631373, 0.635294, 0.639216, 0.643137, 0.647059, 0.650980, 0.654902, 
    0.658824, 0.662745, 0.666667, 0.670588, 0.674510, 0.678431, 0.682353, 0.686275, 
    0.690196, 0.694118, 0.698039, 0.701961, 0.705882, 0.709804, 0.713725, 0.717647, 
    0.721569, 0.725490, 0.729412, 0.733333, 0.737255, 0.741176, 0.745098, 0.749020, 
    0.752941, 0.756863, 0.760784, 0.764706, 0.768627, 0.772549, 0.776471, 0.780392, 
    0.784314, 0.788235, 0.792157, 0.796078, 0.800000, 0.803922, 0.807843, 0.811765, 
    0.815686, 0.819608, 0.823529, 0.827451, 0.831373, 0.835294, 0.839216, 0.843137, 
    0.847059, 0.850980, 0.854902, 0.858824, 0.862745, 0.866667, 0.870588, 0.874510, 
    0.878431, 0.882353, 0.886275, 0.890196, 0.894118, 0.898039, 0.901961, 0.905882, 
    0.909804, 0.913725, 0.917647, 0.921569, 0.925490, 0.929412, 0.933333, 0.937255, 
    0.941176, 0.945098, 0.949020, 0.952941, 0.956863, 0.960784, 0.964706, 0.968627, 
    0.972549, 0.976471, 0.980392, 0.984314, 0.988235, 0.992157, 0.996078, 1.000000
};

// LwOut class for a PWM-capable GPIO port
class LwPwmOut: public LwOut
{
public:
    LwPwmOut(PinName pin, uint8_t initVal) : p(pin)
    {
         prv = initVal ^ 0xFF;
         set(initVal);
    }
    virtual void set(uint8_t val) 
    { 
        if (val != prv)
            p.write(pwm_level[prv = val]); 
    }
    PwmOut p;
    uint8_t prv;
};

// LwOut class for a Digital-Only (Non-PWM) GPIO port
class LwDigOut: public LwOut
{
public:
    LwDigOut(PinName pin, uint8_t initVal) : p(pin, initVal ? 1 : 0) { prv = initVal; }
    virtual void set(uint8_t val) 
    {
         if (val != prv)
            p.write((prv = val) == 0 ? 0 : 1); 
    }
    DigitalOut p;
    uint8_t prv;
};

// Array of output physical pin assignments.  This array is indexed
// by LedWiz logical port number - lwPin[n] is the maping for LedWiz
// port n (0-based).  
//
// Each pin is handled by an interface object for the physical output 
// type for the port, as set in the configuration.  The interface 
// objects handle the specifics of addressing the different hardware
// types (GPIO PWM ports, GPIO digital ports, TLC5940 ports, and
// 74HC595 ports).
static int numOutputs;
static LwOut **lwPin;


// Number of LedWiz emulation outputs.  This is the number of ports
// accessible through the standard (non-extended) LedWiz protocol
// messages.  The protocol has a fixed set of 32 outputs, but we
// might have fewer actual outputs.  This is therefore set to the
// lower of 32 or the actual number of outputs.
static int numLwOutputs;

// Current absolute brightness level for an output.  This is a DOF
// brightness level value, from 0 for fully off to 255 for fully on.  
// This is used for all extended ports (33 and above), and for any 
// LedWiz port with wizVal == 255.
static uint8_t *outLevel;

// create a single output pin
LwOut *createLwPin(int portno, LedWizPortCfg &pc, Config &cfg)
{
    // get this item's values
    int typ = pc.typ;
    int pin = pc.pin;
    int flags = pc.flags;
    int noisy = flags & PortFlagNoisemaker;
    int activeLow = flags & PortFlagActiveLow;
    int gamma = flags & PortFlagGamma;

    // create the pin interface object according to the port type        
    LwOut *lwp;
    switch (typ)
    {
    case PortTypeGPIOPWM:
        // PWM GPIO port - assign if we have a valid pin
        if (pin != 0)
            lwp = new LwPwmOut(wirePinName(pin), activeLow ? 255 : 0);
        else
            lwp = new LwVirtualOut();
        break;
    
    case PortTypeGPIODig:
        // Digital GPIO port
        if (pin != 0)
            lwp = new LwDigOut(wirePinName(pin), activeLow ? 255 : 0);
        else
            lwp = new LwVirtualOut();
        break;
    
    case PortTypeTLC5940:
        // TLC5940 port (if we don't have a TLC controller object, or it's not a valid
        // output port number on the chips we have, create a virtual port)
        if (tlc5940 != 0 && pin < cfg.tlc5940.nchips*16)
        {
            // If gamma correction is to be used, and we're not inverting the output,
            // use the combined TLC4950 + Gamma output class.  Otherwise use the plain 
            // TLC5940 output.  We skip the combined class if the output is inverted
            // because we need to apply gamma BEFORE the inversion to get the right
            // results, but the combined class would apply it after because of the
            // layering scheme - the combined class is a physical device output class,
            // and a physical device output class is necessarily at the bottom of 
            // the stack.  We don't have a combined inverted+gamma+TLC class, because
            // inversion isn't recommended for TLC5940 chips in the first place, so
            // it's not worth the extra memory footprint to have a dedicated table
            // for this unlikely case.
            if (gamma && !activeLow)
            {
                // use the gamma-corrected 5940 output mapper
                lwp = new Lw5940GammaOut(pin);
                
                // DON'T apply further gamma correction to this output
                gamma = false;
            }
            else
            {
                // no gamma - use the plain (linear) 5940 output class
                lwp = new Lw5940Out(pin);
            }
        }
        else
        {
            // no TLC5940 chips, or invalid port number - use a virtual out
            lwp = new LwVirtualOut();
        }
        break;
    
    case PortType74HC595:
        // 74HC595 port (if we don't have an HC595 controller object, or it's not a valid
        // output number, create a virtual port)
        if (hc595 != 0 && pin < cfg.hc595.nchips*8)
            lwp = new Lw595Out(pin);
        else
            lwp = new LwVirtualOut();
        break;

    case PortTypeVirtual:
    case PortTypeDisabled:
    default:
        // virtual or unknown
        lwp = new LwVirtualOut();
        break;
    }
    
    // If it's Active Low, layer on an inverter.  Note that an inverter
    // needs to be the bottom-most layer, since all of the other filters
    // assume that they're working with normal (non-inverted) values.
    if (activeLow)
        lwp = new LwInvertedOut(lwp);
        
    // If it's a noisemaker, layer on a night mode switch.  Note that this
    // needs to be 
    if (noisy)
        lwp = new LwNoisyOut(lwp);
        
    // If it's gamma-corrected, layer on a gamma corrector
    if (gamma)
        lwp = new LwGammaOut(lwp);
        
    // If this is the ZB Launch Ball port, layer a monitor object.  Note
    // that the nominal port numbering in the cofnig starts at 1, but we're
    // using an array index, so test against portno+1.
    if (portno + 1 == cfg.plunger.zbLaunchBall.port)
        lwp = new LwZbLaunchOut(lwp);
        
    // If this is the Night Mode indicator port, layer a night mode object.
    if (portno + 1 == cfg.nightMode.port)
        lwp = new LwNightModeIndicatorOut(lwp);

    // turn it off initially      
    lwp->set(0);
    
    // return the pin
    return lwp;
}

// initialize the output pin array
void initLwOut(Config &cfg)
{
    // Count the outputs.  The first disabled output determines the
    // total number of ports.
    numOutputs = MAX_OUT_PORTS;
    int i;
    for (i = 0 ; i < MAX_OUT_PORTS ; ++i)
    {
        if (cfg.outPort[i].typ == PortTypeDisabled)
        {
            numOutputs = i;
            break;
        }
    }
    
    // the real LedWiz protocol can access at most 32 ports, or the
    // actual number of outputs, whichever is lower
    numLwOutputs = (numOutputs < 32 ? numOutputs : 32);
    
    // allocate the pin array
    lwPin = new LwOut*[numOutputs];    
    
    // Allocate the current brightness array.  For these, allocate at
    // least 32, so that we have enough for all LedWiz messages, but
    // allocate the full set of actual ports if we have more than the
    // LedWiz complement.
    int minOuts = numOutputs < 32 ? 32 : numOutputs;
    outLevel = new uint8_t[minOuts];
    
    // create the pin interface object for each port
    for (i = 0 ; i < numOutputs ; ++i)
        lwPin[i] = createLwPin(i, cfg.outPort[i], cfg);
}

// LedWiz output states.
//
// The LedWiz protocol has two separate control axes for each output.
// One axis is its on/off state; the other is its "profile" state, which
// is either a fixed brightness or a blinking pattern for the light.
// The two axes are independent.
//
// Note that the LedWiz protocol can only address 32 outputs, so the
// wizOn and wizVal arrays have fixed sizes of 32 elements no matter
// how many physical outputs we're using.

// on/off state for each LedWiz output
static uint8_t wizOn[32];

// LedWiz "Profile State" (the LedWiz brightness level or blink mode)
// for each LedWiz output.  If the output was last updated through an 
// LedWiz protocol message, it will have one of these values:
//
//   0-48 = fixed brightness 0% to 100%
//   49  = fixed brightness 100% (equivalent to 48)
//   129 = ramp up / ramp down
//   130 = flash on / off
//   131 = on / ramp down
//   132 = ramp up / on
//
// If the output was last updated through an extended protocol message,
// it will have the special value 255.  This means that we use the
// outLevel[] value for the port instead of an LedWiz setting.
//
// (Note that value 49 isn't documented in the LedWiz spec, but real
// LedWiz units treat it as equivalent to 48, and some PC software uses
// it, so we need to accept it for compatibility.)
static uint8_t wizVal[32] = {
    48, 48, 48, 48, 48, 48, 48, 48,
    48, 48, 48, 48, 48, 48, 48, 48,
    48, 48, 48, 48, 48, 48, 48, 48,
    48, 48, 48, 48, 48, 48, 48, 48
};

// LedWiz flash speed.  This is a value from 1 to 7 giving the pulse
// rate for lights in blinking states.
static uint8_t wizSpeed = 2;

// Current LedWiz flash cycle counter.  This runs from 0 to 255
// during each cycle.
static uint8_t wizFlashCounter = 0;

// translate an LedWiz brightness level (0-49) to a DOF brightness
// level (0-255)
static const uint8_t lw_to_dof[] = {
       0,    5,   11,   16,   21,   27,   32,   37, 
      43,   48,   53,   58,   64,   69,   74,   80, 
      85,   90,   96,  101,  106,  112,  117,  122, 
     128,  133,  138,  143,  149,  154,  159,  165, 
     170,  175,  181,  186,  191,  197,  202,  207, 
     213,  218,  223,  228,  234,  239,  244,  250, 
     255,  255
};

// Translate an LedWiz output (ports 1-32) to a DOF brightness level.
static uint8_t wizState(int idx)
{
    // if the output was last set with an extended protocol message,
    // use the value set there, ignoring the output's LedWiz state
    if (wizVal[idx] == 255)
        return outLevel[idx];
    
    // if it's off, show at zero intensity
    if (!wizOn[idx])
        return 0;

    // check the state
    uint8_t val = wizVal[idx];
    if (val <= 49)
    {
        // PWM brightness/intensity level.  Rescale from the LedWiz
        // 0..48 integer range to our internal PwmOut 0..1 float range.
        // Note that on the actual LedWiz, level 48 is actually about
        // 98% on - contrary to the LedWiz documentation, level 49 is 
        // the true 100% level.  (In the documentation, level 49 is
        // simply not a valid setting.)  Even so, we treat level 48 as
        // 100% on to match the documentation.  This won't be perfectly
        // ocmpatible with the actual LedWiz, but it makes for such a
        // small difference in brightness (if the output device is an
        // LED, say) that no one should notice.  It seems better to
        // err in this direction, because while the difference in
        // brightness when attached to an LED won't be noticeable, the
        // difference in duty cycle when attached to something like a
        // contactor *can* be noticeable - anything less than 100%
        // can cause a contactor or relay to chatter.  There's almost
        // never a situation where you'd want values other than 0% and
        // 100% for a contactor or relay, so treating level 48 as 100%
        // makes us work properly with software that's expecting the
        // documented LedWiz behavior and therefore uses level 48 to
        // turn a contactor or relay fully on.
        //
        // Note that value 49 is undefined in the LedWiz documentation,
        // but real LedWiz units treat it as 100%, equivalent to 48.
        // Some software on the PC side uses this, so we need to treat
        // it the same way for compatibility.
        return lw_to_dof[val];
    }
    else if (val == 129)
    {
        // 129 = ramp up / ramp down
        return wizFlashCounter < 128 
            ? wizFlashCounter*2 + 1
            : (255 - wizFlashCounter)*2;
    }
    else if (val == 130)
    {
        // 130 = flash on / off
        return wizFlashCounter < 128 ? 255 : 0;
    }
    else if (val == 131)
    {
        // 131 = on / ramp down
        return wizFlashCounter < 128 ? 255 : (255 - wizFlashCounter)*2;
    }
    else if (val == 132)
    {
        // 132 = ramp up / on
        return wizFlashCounter < 128 ? wizFlashCounter*2 : 255;
    }
    else
    {
        // Other values are undefined in the LedWiz documentation.  Hosts
        // *should* never send undefined values, since whatever behavior an
        // LedWiz unit exhibits in response is accidental and could change
        // in a future version.  We'll treat all undefined values as equivalent 
        // to 48 (fully on).
        return 255;
    }
}

// LedWiz flash timer pulse.  This fires periodically to update 
// LedWiz flashing outputs.  At the slowest pulse speed set via
// the SBA command, each waveform cycle has 256 steps, so we
// choose the pulse time base so that the slowest cycle completes
// in 2 seconds.  This seems to roughly match the real LedWiz
// behavior.  We run the pulse timer at the same rate regardless
// of the pulse speed; at higher pulse speeds, we simply use
// larger steps through the cycle on each interrupt.  Running
// every 1/127 of a second = 8ms seems to be a pretty light load.
Timeout wizPulseTimer;
#define WIZ_PULSE_TIME_BASE  (1.0f/127.0f)
static void wizPulse()
{
    // increase the counter by the speed increment, and wrap at 256
    wizFlashCounter += wizSpeed;
    wizFlashCounter &= 0xff;
    
    // if we have any flashing lights, update them
    int ena = false;
    for (int i = 0 ; i < numLwOutputs ; ++i)
    {
        if (wizOn[i])
        {
            uint8_t s = wizVal[i];
            if (s >= 129 && s <= 132)
            {
                lwPin[i]->set(wizState(i));
                ena = true;
            }
        }
    }    

    // Set up the next timer pulse only if we found anything flashing.
    // To minimize overhead from this feature, we only enable the interrupt
    // when we need it.  This eliminates any performance penalty to other
    // features when the host software doesn't care about the flashing 
    // modes.  For example, DOF never uses these modes, so there's no 
    // need for them when running Visual Pinball.
    if (ena)
        wizPulseTimer.attach(wizPulse, WIZ_PULSE_TIME_BASE);
}

// Update the physical outputs connected to the LedWiz ports.  This is 
// called after any update from an LedWiz protocol message.
static void updateWizOuts()
{
    // update each output
    int pulse = false;
    for (int i = 0 ; i < numLwOutputs ; ++i)
    {
        pulse |= (wizVal[i] >= 129 && wizVal[i] <= 132);
        lwPin[i]->set(wizState(i));
    }
    
    // if any outputs are set to flashing mode, and the pulse timer
    // isn't running, turn it on
    if (pulse)
        wizPulseTimer.attach(wizPulse, WIZ_PULSE_TIME_BASE);
        
    // flush changes to 74HC595 chips, if attached
    if (hc595 != 0)
        hc595->update();
}

// Update all physical outputs.  This is called after a change to a global
// setting that affects all outputs, such as engaging or canceling Night Mode.
static void updateAllOuts()
{
    // uddate each LedWiz output
    for (int i = 0 ; i < numLwOutputs ; ++i)
        lwPin[i]->set(wizState(i));
        
    // update each extended output
    for (int i = 33 ; i < numOutputs ; ++i)
        lwPin[i]->set(outLevel[i]);
        
    // flush 74HC595 changes, if necessary
    if (hc595 != 0)
        hc595->update();
}

// ---------------------------------------------------------------------------
//
// Button input
//

// button state
struct ButtonState
{
    ButtonState()
    {
        di = NULL;
        physState = logState = prevLogState = 0;
        virtState = 0;
        dbState = 0;
        pulseState = 0;
        pulseTime = 0;
    }
    
    // "Virtually" press or un-press the button.  This can be used to
    // control the button state via a software (virtual) source, such as
    // the ZB Launch Ball feature.
    //
    // To allow sharing of one button by multiple virtual sources, each
    // virtual source must keep track of its own state internally, and 
    // only call this routine to CHANGE the state.  This is because calls
    // to this routine are additive: turning the button ON twice will
    // require turning it OFF twice before it actually turns off.
    void virtPress(bool on)
    {
        // Increment or decrement the current state
        virtState += on ? 1 : -1;
    }
    
    // DigitalIn for the button, if connected to a physical input
    TinyDigitalIn *di;
    
    // current PHYSICAL on/off state, after debouncing
    uint8_t physState : 1;
    
    // current LOGICAL on/off state as reported to the host.
    uint8_t logState : 1;

    // previous logical on/off state, when keys were last processed for USB 
    // reports and local effects
    uint8_t prevLogState : 1;
    
    // Virtual press state.  This is used to simulate pressing the button via
    // software inputs rather than physical inputs.  To allow one button to be
    // controlled by mulitple software sources, each source should keep track
    // of its own virtual state for the button independently, and then INCREMENT
    // this variable when the source's state transitions from off to on, and
    // DECREMENT it when the source's state transitions from on to off.  That
    // will make the button's pressed state the logical OR of all of the virtual
    // and physical source states.
    uint8_t virtState;
    
    // Debounce history.  On each scan, we shift in a 1 bit to the lsb if
    // the physical key is reporting ON, and shift in a 0 bit if the physical
    // key is reporting OFF.  We consider the key to have a new stable state
    // if we have N consecutive 0's or 1's in the low N bits (where N is
    // a parameter that determines how long we wait for transients to settle).
    uint8_t dbState;
    
    // Pulse mode: a button in pulse mode transmits a brief logical button press and
    // release each time the attached physical switch changes state.  This is useful
    // for cases where the host expects a key press for each change in the state of
    // the physical switch.  The canonical example is the Coin Door switch in VPinMAME, 
    // which requires pressing the END key to toggle the open/closed state.  This
    // software design isn't easily implemented in a physical coin door, though -
    // the easiest way to sense a physical coin door's state is with a simple on/off
    // switch.  Pulse mode bridges that divide by converting a physical switch state
    // to on/off toggle key reports to the host.
    //
    // Pulse state:
    //   0 -> not a pulse switch - logical key state equals physical switch state
    //   1 -> off
    //   2 -> transitioning off-on
    //   3 -> on
    //   4 -> transitioning on-off
    //
    // Each state change sticks for a minimum period; when the timer expires,
    // if the underlying physical switch is in a different state, we switch
    // to the next state and restart the timer.  pulseTime is the time remaining
    // remaining before we can make another state transition, in microseconds.
    // The state transitions require a complete cycle, 1 -> 2 -> 3 -> 4 -> 1...; 
    // this guarantees that the parity of the pulse count always matches the 
    // current physical switch state when the latter is stable, which makes
    // it impossible to "trick" the host by rapidly toggling the switch state.
    // (On my original Pinscape cabinet, I had a hardware pulse generator
    // for coin door, and that *was* possible to trick by rapid toggling.
    // This software system can't be fooled that way.)
    uint8_t pulseState;
    uint32_t pulseTime;
    
} __attribute__((packed)) buttonState[MAX_BUTTONS];


// Button data
uint32_t jsButtons = 0;

// Keyboard report state.  This tracks the USB keyboard state.  We can
// report at most 6 simultaneous non-modifier keys here, plus the 8
// modifier keys.
struct
{
    bool changed;       // flag: changed since last report sent
    uint8_t nkeys;      // number of active keys in the list
    uint8_t data[8];    // key state, in USB report format: byte 0 is the modifier key mask,
                        // byte 1 is reserved, and bytes 2-7 are the currently pressed key codes
} kbState = { false, 0, { 0, 0, 0, 0, 0, 0, 0, 0 } };

// Media key state
struct
{
    bool changed;       // flag: changed since last report sent
    uint8_t data;       // key state byte for USB reports
} mediaState = { false, 0 };

// button scan interrupt ticker
Ticker buttonTicker;

// Button scan interrupt handler.  We call this periodically via
// a timer interrupt to scan the physical button states.  
void scanButtons()
{
    // scan all button input pins
    ButtonState *bs = buttonState;
    for (int i = 0 ; i < MAX_BUTTONS ; ++i, ++bs)
    {
        // if this logical button is connected to a physical input, check 
        // the GPIO pin state
        if (bs->di != NULL)
        {
            // Shift the new state into the debounce history.  Note that
            // the physical pin inputs are active low (0V/GND = ON), so invert 
            // the reading by XOR'ing the low bit with 1.  And of course we
            // only want the low bit (since the history is effectively a bit
            // vector), so mask the whole thing with 0x01 as well.
            uint8_t db = bs->dbState;
            db <<= 1;
            db |= (bs->di->read() & 0x01) ^ 0x01;
            bs->dbState = db;
            
            // if we have all 0's or 1's in the history for the required
            // debounce period, the key state is stable - check for a change
            // to the last stable state
            const uint8_t stable = 0x1F;   // 00011111b -> 5 stable readings
            db &= stable;
            if (db == 0 || db == stable)
                bs->physState = db & 1;
        }
    }
}

// Button state transition timer.  This is used for pulse buttons, to
// control the timing of the logical key presses generated by transitions
// in the physical button state.
Timer buttonTimer;

// initialize the button inputs
void initButtons(Config &cfg, bool &kbKeys)
{
    // presume we'll find no keyboard keys
    kbKeys = false;
    
    // Configure the virtual buttons.  These are buttons controlled via
    // software triggers rather than physical GPIO inputs.  The virtual
    // buttons have the same control structures as regular buttons, but
    // they get their configuration data from other config variables.
    
    // ZB Launch Ball button
    cfg.button[ZBL_BUTTON].set(
        PINNAME_TO_WIRE(NC),
        cfg.plunger.zbLaunchBall.keytype,
        cfg.plunger.zbLaunchBall.keycode);
    
    // create the digital inputs
    ButtonState *bs = buttonState;
    for (int i = 0 ; i < MAX_BUTTONS ; ++i, ++bs)
    {
        PinName pin = wirePinName(cfg.button[i].pin);
        if (pin != NC)
        {
            // set up the GPIO input pin for this button
            bs->di = new TinyDigitalIn(pin);
            
            // if it's a pulse mode button, set the initial pulse state to Off
            if (cfg.button[i].flags & BtnFlagPulse)
                bs->pulseState = 1;
            
            // Note if it's a keyboard key of some kind.  If we find any keyboard
            // mappings, we'll declare a keyboard interface when we send our HID 
            // configuration to the host during USB connection setup.
            switch (cfg.button[i].typ)
            {
            case BtnTypeKey:
                // note that we have at least one keyboard key
                kbKeys = true;
                break;
                
            default:
                // not a keyboard key
                break;
            }
        }
    }
    
    // If the ZB Launch Ball feature is enabled, and it uses a keyboard
    // key, this requires setting up a USB keyboard interface.
    if (cfg.plunger.zbLaunchBall.port != 0 
        && cfg.plunger.zbLaunchBall.keytype == BtnTypeKey)
        kbKeys = true;
    
    // start the button scan thread
    buttonTicker.attach_us(scanButtons, 1000);

    // start the button state transition timer
    buttonTimer.start();
}

// Process the button state.  This sets up the joystick, keyboard, and
// media control descriptors with the current state of keys mapped to
// those HID interfaces, and executes the local effects for any keys 
// mapped to special device functions (e.g., Night Mode).
void processButtons(Config &cfg)
{
    // start with an empty list of USB key codes
    uint8_t modkeys = 0;
    uint8_t keys[7] = { 0, 0, 0, 0, 0, 0, 0 };
    int nkeys = 0;
    
    // clear the joystick buttons
    uint32_t newjs = 0;
    
    // start with no media keys pressed
    uint8_t mediakeys = 0;
    
    // calculate the time since the last run
    uint32_t dt = buttonTimer.read_us();
    buttonTimer.reset();

    // scan the button list
    ButtonState *bs = buttonState;
    ButtonCfg *bc = cfg.button;
    for (int i = 0 ; i < MAX_BUTTONS ; ++i, ++bs, ++bc)
    {
        // if it's a pulse-mode switch, get the virtual pressed state
        if (bs->pulseState != 0)
        {
            // if the timer has expired, check for state changes
            if (bs->pulseTime > dt)
            {
                // not expired yet - deduct the last interval
                bs->pulseTime -= dt;
            }
            else
            {
                // pulse time expired - check for a state change
                const uint32_t pulseLength = 200000UL;  // 200 milliseconds
                switch (bs->pulseState)
                {
                case 1:
                    // off - if the physical switch is now on, start a button pulse
                    if (bs->physState) 
                    {
                        bs->pulseTime = pulseLength;
                        bs->pulseState = 2;
                        bs->logState = 1;
                    }
                    break;
                    
                case 2:
                    // transitioning off to on - end the pulse, and start a gap
                    // equal to the pulse time so that the host can observe the
                    // change in state in the logical button
                    bs->pulseState = 3;
                    bs->pulseTime = pulseLength;
                    bs->logState = 0;
                    break;
                    
                case 3:
                    // on - if the physical switch is now off, start a button pulse
                    if (!bs->physState) 
                    {
                        bs->pulseTime = pulseLength;
                        bs->pulseState = 4;
                        bs->logState = 1;
                    }
                    break;
                    
                case 4:
                    // transitioning on to off - end the pulse, and start a gap
                    bs->pulseState = 1;
                    bs->pulseTime = pulseLength;
                    bs->logState = 0;
                    break;
                }
            }
        }
        else
        {
            // not a pulse switch - the logical state is the same as the physical state
            bs->logState = bs->physState;
        }

        // carry out any edge effects from buttons changing states
        if (bs->logState != bs->prevLogState)
        {
            // check for special key transitions
            if (cfg.nightMode.btn == i + 1)
            {
                // Check the switch type in the config flags.  If flag 0x01 is set,
                // it's a persistent on/off switch, so the night mode state simply
                // follows the current state of the switch.  Otherwise, it's a 
                // momentary button, so each button push (i.e., each transition from
                // logical state OFF to ON) toggles the current night mode state.
                if (cfg.nightMode.flags & 0x01)
                {
                    // toggle switch - when the button changes state, change
                    // night mode to match the new state
                    setNightMode(bs->logState);
                }
                else
                {
                    // momentary switch - toggle the night mode state when the
                    // physical button is pushed (i.e., when its logical state
                    // transitions from OFF to ON)
                    if (bs->logState)
                        toggleNightMode();
                }
            }
            
            // remember the new state for comparison on the next run
            bs->prevLogState = bs->logState;
        }

        // if it's pressed, physically or virtually, add it to the appropriate 
        // key state list
        if (bs->logState || bs->virtState)
        {
            // OR in the joystick button bit, mod key bits, and media key bits
            uint8_t val = bc->val;
            switch (bc->typ)
            {
            case BtnTypeJoystick:
                // joystick button
                newjs |= (1 << (val - 1));
                break;
                
            case BtnTypeKey:
                // Keyboard key.  This could be a modifier key (shift, control,
                // alt, GUI), a media key (mute, volume up, volume down), or a
                // regular key.  Check which one.
                if (val >= 0x7F && val <= 0x81)
                {
                    // It's a media key.  OR the key into the media key mask.
                    // The media mask bits are mapped in the HID report descriptor
                    // in USBJoystick.cpp.  For simplicity, we arrange the mask so
                    // that the ones with regular keyboard equivalents that we catch
                    // here are in the same order as the key scan codes:
                    //
                    //   Mute     = scan 0x7F = mask bit 0x01
                    //   Vol Up   = scan 0x80 = mask bit 0x02
                    //   Vol Down = scan 0x81 = mask bit 0x04
                    //
                    // So we can translate from scan code to bit mask with some
                    // simple bit shifting:
                    mediakeys |= (1 << (val - 0x7f));
                }
                else if (val >= 0xE0 && val <= 0xE7)
                {
                    // It's a modifier key.  Like the media keys, these are represented
                    // in the USB reports with a bit mask, and like the media keys, we
                    // arrange the mask bits in the same order as the scan codes.  This
                    // makes figuring the mask a simple bit shift:
                    modkeys |= (1 << (val - 0xE0));
                }
                else
                {
                    // It's a regular key.  Make sure it's not already in the list, and
                    // that the list isn't full.  If neither of these apply, add the key.
                    if (nkeys < 7)
                    {
                        bool found = false;
                        for (int j = 0 ; j < nkeys ; ++j)
                        {
                            if (keys[j] == val)
                            {
                                found = true;
                                break;
                            }
                        }
                        if (!found)
                            keys[nkeys++] = val;
                    }
                }
                break;
            }
        }
    }

    // check for joystick button changes
    if (jsButtons != newjs)
        jsButtons = newjs;
    
    // Check for changes to the keyboard keys
    if (kbState.data[0] != modkeys
        || kbState.nkeys != nkeys
        || memcmp(keys, &kbState.data[2], 6) != 0)
    {
        // we have changes - set the change flag and store the new key data
        kbState.changed = true;
        kbState.data[0] = modkeys;
        if (nkeys <= 6) {
            // 6 or fewer simultaneous keys - report the key codes
            kbState.nkeys = nkeys;
            memcpy(&kbState.data[2], keys, 6);
        }
        else {
            // more than 6 simultaneous keys - report rollover (all '1' key codes)
            kbState.nkeys = 6;
            memset(&kbState.data[2], 1, 6);
        }
    }        
    
    // Check for changes to media keys
    if (mediaState.data != mediakeys)
    {
        mediaState.changed = true;
        mediaState.data = mediakeys;
    }
}

// ---------------------------------------------------------------------------
//
// Customization joystick subbclass
//

class MyUSBJoystick: public USBJoystick
{
public:
    MyUSBJoystick(uint16_t vendor_id, uint16_t product_id, uint16_t product_release,
        bool waitForConnect, bool enableJoystick, bool useKB) 
        : USBJoystick(vendor_id, product_id, product_release, waitForConnect, enableJoystick, useKB)
    {
        sleeping_ = false;
        reconnectPending_ = false;
        timer_.start();
    }
    
    // show diagnostic LED feedback for connect state
    void diagFlash()
    {
        if (!configured() || sleeping_)
        {
            // flash once if sleeping or twice if disconnected
            for (int j = isConnected() ? 1 : 2 ; j > 0 ; --j)
            {
                // short red flash
                diagLED(1, 0, 0);
                wait_us(50000);
                diagLED(0, 0, 0);
                wait_us(50000);
            }
        }
    }
    
    // are we connected?
    int isConnected()  { return configured(); }
    
    // Are we in sleep mode?  If true, this means that the hardware has
    // detected no activity on the bus for 3ms.  This happens when the
    // cable is physically disconnected, the computer is turned off, or
    // the connection is otherwise disabled.
    bool isSleeping() const { return sleeping_; }

    // If necessary, attempt to recover from a broken connection.
    //
    // This is a hack, to work around an apparent timing bug in the
    // KL25Z USB implementation that I haven't been able to solve any
    // other way.
    //
    // The issue: when we have an established connection, and the
    // connection is broken by physically unplugging the cable or by
    // rebooting the PC, the KL25Z sometimes fails to reconnect when
    // the physical connection is re-established.  The failure is 
    // sporadic; I'd guess it happens about 25% of the time, but I 
    // haven't collected any real statistics on it.  
    //
    // The proximate cause of the failure is a deadlock in the SETUP
    // protocol between the host and device that happens around the
    // point where the PC is requesting the configuration descriptor.
    // The exact point in the protocol where this occurs varies slightly;
    // it can occur a message or two before or after the Get Config
    // Descriptor packet.  No matter where it happens, the nature of
    // the deadlock is the same: the PC thinks it sees a STALL on EP0
    // from the device, so it terminates the connection attempt, which
    // stops further traffic on the cable.  The KL25Z USB hardware sees
    // the lack of traffic and triggers a SLEEP interrupt (a misnomer
    // for what should have been called a BROKEN CONNECTION interrupt).
    // Both sides simply stop talking at this point, so the connection
    // is effectively dead.  
    //
    // The strange thing is that, as far as I can tell, the KL25Z isn't
    // doing anything to trigger the STALL on its end.  Both the PC
    // and the KL25Z are happy up until the very point of the failure 
    // and show no signs of anything wrong in the protocol exchange.
    // In fact, every detail of the protocol exchange up to this point
    // is identical to every successful exchange that does finish the
    // whole setup process successfully, on both the KL25Z and Windows
    // sides of the connection.  I can't find any point of difference
    // between successful and unsuccessful sequences that suggests why
    // the fateful message fails.  This makes me suspect that whatever
    // is going wrong is inside the KL25Z USB hardware module, which 
    // is a pretty substantial black box - it has a lot of internal 
    // state that's inaccessible to the software.  Further bolstering 
    // this theory is a little experiment where I found that I could 
    // reproduce the exact sequence of events of a failed reconnect 
    // attempt in an *initial* connection, which is otherwise 100% 
    // reliable, by inserting a little bit of artifical time padding 
    // (200us per event) into the SETUP interrupt handler.  My
    // hypothesis is that the STALL event happens because the KL25Z
    // USB hardware is too slow to respond to a message.  I'm not 
    // sure why this would only happen after a disconnect and not
    // during the initial connection; maybe there's some reset work
    // in the hardware that takes a substantial amount of time after
    // a disconnect.
    //
    // The solution: the problem happens during the SETUP exchange,
    // after we've been assigned a bus address.  It only happens on
    // some percentage of connection requests, so if we can simply
    // start over when the failure occurs, we'll eventually succeed
    // simply because not every attempt fails.  The ideal would be
    // to get the success rate up to 100%, but I can't figure out how
    // to fix the underlying problem, so this is the next best thing.
    //
    // We can detect when the failure occurs by noticing when a SLEEP
    // interrupt happens while we have an assigned bus address.
    //
    // To start a new connection attempt, we have to make the *host*
    // try again.  The logical connection is initiated solely by the
    // host.  Fortunately, it's easy to get the host to initiate the
    // process: if we disconnect on the device side, it effectively
    // makes the device look to the PC like it's electrically unplugged.
    // When we reconnect on the device side, the PC thinks a new device
    // has been plugged in and initiates the logical connection setup.
    // We have to remain disconnected for a macroscopic interval for
    // this to happen - 5ms seems to do the trick.
    // 
    // Here's the full algorithm:
    //
    // 1. In the SLEEP interrupt handler, if we have a bus address,
    // we disconnect the device.  This happens in ISR context, so we
    // can't wait around for 5ms.  Instead, we simply set a flag noting
    // that the connection has been broken, and we note the time and
    // return.
    //
    // 2. In our main loop, whenever we find that we're disconnected,
    // we call recoverConnection().  The main loop's job is basically a
    // bunch of device polling.  We're just one more device to poll, so
    // recoverConnection() will be called soon after a disconnect, and
    // then will be called in a loop for as long as we're disconnected.
    //
    // 3. In recoverConnection(), we check the flag we set in the SLEEP
    // handler.  If set, we wait until 5ms has elapsed from the SLEEP
    // event time that we noted, then we'll reconnect and clear the flag.
    // This gives us the required 5ms (or longer) delay between the
    // disconnect and reconnect, ensuring that the PC will notice and
    // will start over with the connection protocol.
    //
    // 4. The main loop keeps calling recoverConnection() in a loop for
    // as long as we're disconnected, so if the new connection attempt
    // triggered in step 3 fails, the SLEEP interrupt will happen again,
    // we'll disconnect again, the flag will get set again, and 
    // recoverConnection() will reconnect again after another suitable
    // delay.  This will repeat until the connection succeeds or hell
    // freezes over.  
    //
    // Each disconnect happens immediately when a reconnect attempt 
    // fails, and an entire successful connection only takes about 25ms, 
    // so our loop can retry at more than 30 attempts per second.  
    // In my testing, lost connections almost always reconnect in
    // less than second with this code in place.
    void recoverConnection()
    {
        // if a reconnect is pending, reconnect
        if (reconnectPending_)
        {
            // Loop until we reach 5ms after the last sleep event.
            for (bool done = false ; !done ; )
            {
                // If we've reached the target time, reconnect.  Do the
                // time check and flag reset atomically, so that we can't
                // have another sleep event sneak in after we've verified
                // the time.  If another event occurs, it has to happen
                // before we check, in which case it'll update the time
                // before we check it, or after we clear the flag, in
                // which case it will reset the flag and we'll do another
                // round the next time we call this routine.
                __disable_irq();
                if (uint32_t(timer_.read_us() - lastSleepTime_) > 5000)
                {
                    connect(false);
                    reconnectPending_ = false;
                    done = true;
                }
                __enable_irq();
            }
        }
    }
    
protected:
    // Handle a USB SLEEP interrupt.  This interrupt signifies that the
    // USB hardware module hasn't seen any token traffic for 3ms, which 
    // means that we're either physically or logically disconnected. 
    //
    // Important: this runs in ISR context.
    //
    // Note that this is a specialized sense of "sleep" that's unrelated 
    // to the similarly named power modes on the PC.  This has nothing
    // to do with suspend/sleep mode on the PC, and it's not a low-power
    // mode on the KL25Z.  They really should have called this interrupt 
    // DISCONNECT or BROKEN CONNECTION.)
    virtual void sleepStateChanged(unsigned int sleeping)
    { 
        // note the new state
        sleeping_ = sleeping;
        
        // If we have a non-zero bus address, we have at least a partial
        // connection to the host (we've made it at least as far as the
        // SETUP stage).  Explicitly disconnect, and the pending reconnect
        // flag, and remember the time of the sleep event.
        if (USB0->ADDR != 0x00)
        {
            disconnect();
            lastSleepTime_ = timer_.read_us();
            reconnectPending_ = true;
        }
    }
    
    // is the USB connection asleep?
    volatile bool sleeping_; 
    
    // flag: reconnect pending after sleep event
    volatile bool reconnectPending_;
    
    // time of last sleep event while connected
    volatile uint32_t lastSleepTime_;
    
    // timer to keep track of interval since last sleep event
    Timer timer_;
};

// ---------------------------------------------------------------------------
// 
// Accelerometer (MMA8451Q)
//

// The MMA8451Q is the KL25Z's on-board 3-axis accelerometer.
//
// This is a custom wrapper for the library code to interface to the
// MMA8451Q.  This class encapsulates an interrupt handler and 
// automatic calibration.
//
// We install an interrupt handler on the accelerometer "data ready" 
// interrupt to ensure that we fetch each sample immediately when it
// becomes available.  The accelerometer data rate is fiarly high
// (800 Hz), so it's not practical to keep up with it by polling.
// Using an interrupt handler lets us respond quickly and read
// every sample.
//
// We automatically calibrate the accelerometer so that it's not
// necessary to get it exactly level when installing it, and so
// that it's also not necessary to calibrate it manually.  There's
// lots of experience that tells us that manual calibration is a
// terrible solution, mostly because cabinets tend to shift slightly
// during use, requiring frequent recalibration.  Instead, we
// calibrate automatically.  We continuously monitor the acceleration
// data, watching for periods of constant (or nearly constant) values.
// Any time it appears that the machine has been at rest for a while
// (about 5 seconds), we'll average the readings during that rest
// period and use the result as the level rest position.  This is
// is ongoing, so we'll quickly find the center point again if the 
// machine is moved during play (by an especially aggressive bout
// of nudging, say).
//

// I2C address of the accelerometer (this is a constant of the KL25Z)
const int MMA8451_I2C_ADDRESS = (0x1d<<1);

// SCL and SDA pins for the accelerometer (constant for the KL25Z)
#define MMA8451_SCL_PIN   PTE25
#define MMA8451_SDA_PIN   PTE24

// Digital in pin to use for the accelerometer interrupt.  For the KL25Z,
// this can be either PTA14 or PTA15, since those are the pins physically
// wired on this board to the MMA8451 interrupt controller.
#define MMA8451_INT_PIN   PTA15


// accelerometer input history item, for gathering calibration data
struct AccHist
{
    AccHist() { x = y = d = 0.0; xtot = ytot = 0.0; cnt = 0; }
    void set(float x, float y, AccHist *prv)
    {
        // save the raw position
        this->x = x;
        this->y = y;
        this->d = distance(prv);
    }
    
    // reading for this entry
    float x, y;
    
    // distance from previous entry
    float d;
    
    // total and count of samples averaged over this period
    float xtot, ytot;
    int cnt;

    void clearAvg() { xtot = ytot = 0.0; cnt = 0; }    
    void addAvg(float x, float y) { xtot += x; ytot += y; ++cnt; }
    float xAvg() const { return xtot/cnt; }
    float yAvg() const { return ytot/cnt; }
    
    float distance(AccHist *p)
        { return sqrt(square(p->x - x) + square(p->y - y)); }
};

// accelerometer wrapper class
class Accel
{
public:
    Accel(PinName sda, PinName scl, int i2cAddr, PinName irqPin)
        : mma_(sda, scl, i2cAddr), intIn_(irqPin)
    {
        // remember the interrupt pin assignment
        irqPin_ = irqPin;

        // reset and initialize
        reset();
    }
    
    void reset()
    {
        // clear the center point
        cx_ = cy_ = 0.0;
        
        // start the calibration timer
        tCenter_.start();
        iAccPrv_ = nAccPrv_ = 0;
        
        // reset and initialize the MMA8451Q
        mma_.init();
                
        // set the initial integrated velocity reading to zero
        vx_ = vy_ = 0;
        
        // set up our accelerometer interrupt handling
        intIn_.rise(this, &Accel::isr);
        mma_.setInterruptMode(irqPin_ == PTA14 ? 1 : 2);
        
        // read the current registers to clear the data ready flag
        mma_.getAccXYZ(ax_, ay_, az_);

        // start our timers
        tGet_.start();
        tInt_.start();
    }
    
    void get(int &x, int &y) 
    {
         // disable interrupts while manipulating the shared data
         __disable_irq();
         
         // read the shared data and store locally for calculations
         float ax = ax_, ay = ay_;
         float vx = vx_, vy = vy_;
         
         // reset the velocity sum for the next run
         vx_ = vy_ = 0;

         // get the time since the last get() sample
         float dt = tGet_.read_us()/1.0e6f;
         tGet_.reset();
         
         // done manipulating the shared data
         __enable_irq();
         
         // adjust the readings for the integration time
         vx /= dt;
         vy /= dt;
         
         // add this sample to the current calibration interval's running total
         AccHist *p = accPrv_ + iAccPrv_;
         p->addAvg(ax, ay);

         // check for auto-centering every so often
         if (tCenter_.read_us() > 1000000)
         {
             // add the latest raw sample to the history list
             AccHist *prv = p;
             iAccPrv_ = (iAccPrv_ + 1) % maxAccPrv;
             p = accPrv_ + iAccPrv_;
             p->set(ax, ay, prv);

             // if we have a full complement, check for stability
             if (nAccPrv_ >= maxAccPrv)
             {
                 // check if we've been stable for all recent samples
                 static const float accTol = .01;
                 AccHist *p0 = accPrv_;
                 if (p0[0].d < accTol
                     && p0[1].d < accTol
                     && p0[2].d < accTol
                     && p0[3].d < accTol
                     && p0[4].d < accTol)
                 {
                     // Figure the new calibration point as the average of
                     // the samples over the rest period
                     cx_ = (p0[0].xAvg() + p0[1].xAvg() + p0[2].xAvg() + p0[3].xAvg() + p0[4].xAvg())/5.0;
                     cy_ = (p0[0].yAvg() + p0[1].yAvg() + p0[2].yAvg() + p0[3].yAvg() + p0[4].yAvg())/5.0;
                 }
             }
             else
             {
                // not enough samples yet; just up the count
                ++nAccPrv_;
             }
             
             // clear the new item's running totals
             p->clearAvg();
            
             // reset the timer
             tCenter_.reset();
             
             // If we haven't seen an interrupt in a while, do an explicit read to
             // "unstick" the device.  The device can become stuck - which is to say,
             // it will stop delivering data-ready interrupts - if we fail to service
             // one data-ready interrupt before the next one occurs.  Reading a sample
             // will clear up this overrun condition and allow normal interrupt
             // generation to continue.
             //
             // Note that this stuck condition *shouldn't* ever occur - if it does,
             // it means that we're spending a long period with interrupts disabled
             // (either in a critical section or in another interrupt handler), which
             // will likely cause other worse problems beyond the sticky accelerometer.
             // Even so, it's easy to detect and correct, so we'll do so for the sake
             // of making the system more fault-tolerant.
             if (tInt_.read() > 1.0f)
             {
                float x, y, z;
                mma_.getAccXYZ(x, y, z);
             }
         }
         
         // report our integrated velocity reading in x,y
         x = rawToReport(vx);
         y = rawToReport(vy);
         
#ifdef DEBUG_PRINTF
         if (x != 0 || y != 0)        
             printf("%f %f %d %d %f\r\n", vx, vy, x, y, dt);
#endif
     }    
         
private:
    // adjust a raw acceleration figure to a usb report value
    int rawToReport(float v)
    {
        // scale to the joystick report range and round to integer
        int i = int(round(v*JOYMAX));
        
        // if it's near the center, scale it roughly as 20*(i/20)^2,
        // to suppress noise near the rest position
        static const int filter[] = { 
            -18, -16, -14, -13, -11, -10, -8, -7, -6, -5, -4, -3, -2, -2, -1, -1, 0, 0, 0, 0,
            0,
            0, 0, 0, 0, 1, 1, 2, 2, 3, 4, 5, 6, 7, 8, 10, 11, 13, 14, 16, 18
        };
        return (i > 20 || i < -20 ? i : filter[i+20]);
    }

    // interrupt handler
    void isr()
    {
        // Read the axes.  Note that we have to read all three axes
        // (even though we only really use x and y) in order to clear
        // the "data ready" status bit in the accelerometer.  The
        // interrupt only occurs when the "ready" bit transitions from
        // off to on, so we have to make sure it's off.
        float x, y, z;
        mma_.getAccXYZ(x, y, z);
        
        // calculate the time since the last interrupt
        float dt = tInt_.read();
        tInt_.reset();

        // integrate the time slice from the previous reading to this reading
        vx_ += (x + ax_ - 2*cx_)*dt/2;
        vy_ += (y + ay_ - 2*cy_)*dt/2;
        
        // store the updates
        ax_ = x;
        ay_ = y;
        az_ = z;
    }
    
    // underlying accelerometer object
    MMA8451Q mma_;
    
    // last raw acceleration readings
    float ax_, ay_, az_;
    
    // integrated velocity reading since last get()
    float vx_, vy_;
        
    // timer for measuring time between get() samples
    Timer tGet_;
    
    // timer for measuring time between interrupts
    Timer tInt_;

    // Calibration reference point for accelerometer.  This is the
    // average reading on the accelerometer when in the neutral position
    // at rest.
    float cx_, cy_;

    // timer for atuo-centering
    Timer tCenter_;

    // Auto-centering history.  This is a separate history list that
    // records results spaced out sparesely over time, so that we can
    // watch for long-lasting periods of rest.  When we observe nearly
    // no motion for an extended period (on the order of 5 seconds), we
    // take this to mean that the cabinet is at rest in its neutral 
    // position, so we take this as the calibration zero point for the
    // accelerometer.  We update this history continuously, which allows
    // us to continuously re-calibrate the accelerometer.  This ensures
    // that we'll automatically adjust to any actual changes in the
    // cabinet's orientation (e.g., if it gets moved slightly by an
    // especially strong nudge) as well as any systematic drift in the
    // accelerometer measurement bias (e.g., from temperature changes).
    int iAccPrv_, nAccPrv_;
    static const int maxAccPrv = 5;
    AccHist accPrv_[maxAccPrv];
    
    // interurupt pin name
    PinName irqPin_;
    
    // interrupt router
    InterruptIn intIn_;
};


// ---------------------------------------------------------------------------
//
// Clear the I2C bus for the MMA8451Q.  This seems necessary some of the time
// for reasons that aren't clear to me.  Doing a hard power cycle has the same
// effect, but when we do a soft reset, the hardware sometimes seems to leave
// the MMA's SDA line stuck low.  Forcing a series of 9 clock pulses through
// the SCL line is supposed to clear this condition.  I'm not convinced this
// actually works with the way this component is wired on the KL25Z, but it
// seems harmless, so we'll do it on reset in case it does some good.  What
// we really seem to need is a way to power cycle the MMA8451Q if it ever 
// gets stuck, but this is simply not possible in software on the KL25Z. 
// 
// If the accelerometer does get stuck, and a software reboot doesn't reset
// it, the only workaround is to manually power cycle the whole KL25Z by 
// unplugging both of its USB connections.
//
void clear_i2c()
{
    // set up general-purpose output pins to the I2C lines
    DigitalOut scl(MMA8451_SCL_PIN);
    DigitalIn sda(MMA8451_SDA_PIN);
    
    // clock the SCL 9 times
    for (int i = 0 ; i < 9 ; ++i)
    {
        scl = 1;
        wait_us(20);
        scl = 0;
        wait_us(20);
    }
}
 
// ---------------------------------------------------------------------------
//
// Simple binary (on/off) input debouncer.  Requires an input to be stable 
// for a given interval before allowing an update.
//
class Debouncer
{
public:
    Debouncer(bool initVal, float tmin)
    {
        t.start();
        this->stable = this->prv = initVal;
        this->tmin = tmin;
    }
    
    // Get the current stable value
    bool val() const { return stable; }

    // Apply a new sample.  This tells us the new raw reading from the
    // input device.
    void sampleIn(bool val)
    {
        // If the new raw reading is different from the previous
        // raw reading, we've detected an edge - start the clock
        // on the sample reader.
        if (val != prv)
        {
            // we have an edge - reset the sample clock
            t.reset();
            
            // this is now the previous raw sample for nxt time
            prv = val;
        }
        else if (val != stable)
        {
            // The new raw sample is the same as the last raw sample,
            // and different from the stable value.  This means that
            // the sample value has been the same for the time currently
            // indicated by our timer.  If enough time has elapsed to
            // consider the value stable, apply the new value.
            if (t.read() > tmin)
                stable = val;
        }
    }
    
private:
    // current stable value
    bool stable;

    // last raw sample value
    bool prv;
    
    // elapsed time since last raw input change
    Timer t;
    
    // Minimum time interval for stability, in seconds.  Input readings 
    // must be stable for this long before the stable value is updated.
    float tmin;
};


// ---------------------------------------------------------------------------
//
// Turn off all outputs and restore everything to the default LedWiz
// state.  This sets outputs #1-32 to LedWiz profile value 48 (full
// brightness) and switch state Off, sets all extended outputs (#33
// and above) to zero brightness, and sets the LedWiz flash rate to 2.
// This effectively restores the power-on conditions.
//
void allOutputsOff()
{
    // reset all LedWiz outputs to OFF/48
    for (int i = 0 ; i < numLwOutputs ; ++i)
    {
        outLevel[i] = 0;
        wizOn[i] = 0;
        wizVal[i] = 48;
        lwPin[i]->set(0);
    }
    
    // reset all extended outputs (ports >32) to full off (brightness 0)
    for (int i = numLwOutputs ; i < numOutputs ; ++i)
    {
        outLevel[i] = 0;
        lwPin[i]->set(0);
    }
    
    // restore default LedWiz flash rate
    wizSpeed = 2;
    
    // flush changes to hc595, if applicable
    if (hc595 != 0)
        hc595->update();
}

// ---------------------------------------------------------------------------
//
// TV ON timer.  If this feature is enabled, we toggle a TV power switch
// relay (connected to a GPIO pin) to turn on the cab's TV monitors shortly
// after the system is powered.  This is useful for TVs that don't remember
// their power state and don't turn back on automatically after being
// unplugged and plugged in again.  This feature requires external
// circuitry, which is built in to the expansion board and can also be
// built separately - see the Build Guide for the circuit plan.
//
// Theory of operation: to use this feature, the cabinet must have a 
// secondary PC-style power supply (PSU2) for the feedback devices, and
// this secondary supply must be plugged in to the same power strip or 
// switched outlet that controls power to the TVs.  This lets us use PSU2
// as a proxy for the TV power state - when PSU2 is on, the TV outlet is 
// powered, and when PSU2 is off, the TV outlet is off.  We use a little 
// latch circuit powered by PSU2 to monitor the status.  The latch has a 
// current state, ON or OFF, that we can read via a GPIO input pin, and 
// we can set the state to ON by pulsing a separate GPIO output pin.  As 
// long as PSU2 is powered off, the latch stays in the OFF state, even if 
// we try to set it by pulsing the SET pin.  When PSU2 is turned on after 
// being off, the latch starts receiving power but stays in the OFF state, 
// since this is the initial condition when the power first comes on.  So 
// if our latch state pin is reading OFF, we know that PSU2 is either off 
// now or *was* off some time since we last checked.  We use a timer to 
// check the state periodically.  Each time we see the state is OFF, we 
// try pulsing the SET pin.  If the state still reads as OFF, we know 
// that PSU2 is currently off; if the state changes to ON, though, we 
// know that PSU2 has gone from OFF to ON some time between now and the 
// previous check.  When we see this condition, we start a countdown
// timer, and pulse the TV switch relay when the countdown ends.
//
// This scheme might seem a little convoluted, but it handles a number
// of tricky but likely scenarios:
//
// - Most cabinets systems are set up with "soft" PC power switches, 
//   so that the PC goes into "Soft Off" mode when the user turns off
//   the cabinet by pushing the power button or using the Shut Down
//   command from within Windows.  In Windows parlance, this "soft off"
//   condition is called ACPI State S5.  In this state, the main CPU
//   power is turned off, but the motherboard still provides power to
//   USB devices.  This means that the KL25Z keeps running.  Without
//   the external power sensing circuit, the only hint that we're in 
//   this state is that the USB connection to the host goes into Suspend
//   mode, but that could mean other things as well.  The latch circuit
//   lets us tell for sure that we're in this state.
//
// - Some cabinet builders might prefer to use "hard" power switches,
//   cutting all power to the cabinet, including the PC motherboard (and
//   thus the KL25Z) every time the machine is turned off.  This also
//   applies to the "soft" switch case above when the cabinet is unplugged,
//   a power outage occurs, etc.  In these cases, the KL25Z will do a cold
//   boot when the PC is turned on.  We don't know whether the KL25Z
//   will power up before or after PSU2, so it's not good enough to 
//   observe the current state of PSU2 when we first check.  If PSU2
//   were to come on first, checking only the current state would fool
//   us into thinking that no action is required, because we'd only see
//   that PSU2 is turned on any time we check.  The latch handles this 
//   case by letting us see that PSU2 was indeed off some time before our
//   first check.
//
// - If the KL25Z is rebooted while the main system is running, or the 
//   KL25Z is unplugged and plugged back in, we'll correctly leave the 
//   TVs as they are.  The latch state is independent of the KL25Z's 
//   power or software state, so it's won't affect the latch state when
//   the KL25Z is unplugged or rebooted; when we boot, we'll see that 
//   the latch is already on and that we don't have to turn on the TVs.
//   This is important because TV ON buttons are usually on/off toggles,
//   so we don't want to push the button on a TV that's already on.
//   

// Current PSU2 state:
//   1 -> default: latch was on at last check, or we haven't checked yet
//   2 -> latch was off at last check, SET pulsed high
//   3 -> SET pulsed low, ready to check status
//   4 -> TV timer countdown in progress
//   5 -> TV relay on
int psu2_state = 1;

// PSU2 power sensing circuit connections
DigitalIn *psu2_status_sense;
DigitalOut *psu2_status_set;

// TV ON switch relay control
DigitalOut *tv_relay;

// Timer interrupt
Ticker tv_ticker;
float tv_delay_time;
void TVTimerInt()
{
    // time since last state change
    static Timer tv_timer;

    // Check our internal state
    switch (psu2_state)
    {
    case 1:
        // Default state.  This means that the latch was on last
        // time we checked or that this is the first check.  In
        // either case, if the latch is off, switch to state 2 and
        // try pulsing the latch.  Next time we check, if the latch
        // stuck, it means that PSU2 is now on after being off.
        if (!psu2_status_sense->read())
        {
            // switch to OFF state
            psu2_state = 2;
            
            // try setting the latch
            psu2_status_set->write(1);
        }
        break;
        
    case 2:
        // PSU2 was off last time we checked, and we tried setting
        // the latch.  Drop the SET signal and go to CHECK state.
        psu2_status_set->write(0);
        psu2_state = 3;
        break;
        
    case 3:
        // CHECK state: we pulsed SET, and we're now ready to see
        // if it stuck.  If the latch is now on, PSU2 has transitioned
        // from OFF to ON, so start the TV countdown.  If the latch is
        // off, our SET command didn't stick, so PSU2 is still off.
        if (psu2_status_sense->read())
        {
            // The latch stuck, so PSU2 has transitioned from OFF
            // to ON.  Start the TV countdown timer.
            tv_timer.reset();
            tv_timer.start();
            psu2_state = 4;
        }
        else
        {
            // The latch didn't stick, so PSU2 was still off at
            // our last check.  Try pulsing it again in case PSU2
            // was turned on since the last check.
            psu2_status_set->write(1);
            psu2_state = 2;
        }
        break;
        
    case 4:
        // TV timer countdown in progress.  If we've reached the
        // delay time, pulse the relay.
        if (tv_timer.read() >= tv_delay_time)
        {
            // turn on the relay for one timer interval
            tv_relay->write(1);
            psu2_state = 5;
        }
        break;
        
    case 5:
        // TV timer relay on.  We pulse this for one interval, so
        // it's now time to turn it off and return to the default state.
        tv_relay->write(0);
        psu2_state = 1;
        break;
    }
}

// Start the TV ON checker.  If the status sense circuit is enabled in
// the configuration, we'll set up the pin connections and start the
// interrupt handler that periodically checks the status.  Does nothing
// if any of the pins are configured as NC.
void startTVTimer(Config &cfg)
{
    // only start the timer if the pins are configured and the delay
    // time is nonzero
    if (cfg.TVON.delayTime != 0
        && cfg.TVON.statusPin != 0xFF 
        && cfg.TVON.latchPin != 0xFF 
        && cfg.TVON.relayPin != 0xFF)
    {
        psu2_status_sense = new DigitalIn(wirePinName(cfg.TVON.statusPin));
        psu2_status_set = new DigitalOut(wirePinName(cfg.TVON.latchPin));
        tv_relay = new DigitalOut(wirePinName(cfg.TVON.relayPin));
        tv_delay_time = cfg.TVON.delayTime/100.0;
    
        // Set up our time routine to run every 1/4 second.  
        tv_ticker.attach(&TVTimerInt, 0.25);
    }
}

// ---------------------------------------------------------------------------
//
// In-memory configuration data structure.  This is the live version in RAM
// that we use to determine how things are set up.
//
// When we save the configuration settings, we copy this structure to
// non-volatile flash memory.  At startup, we check the flash location where
// we might have saved settings on a previous run, and it's valid, we copy 
// the flash data to this structure.  Firmware updates wipe the flash
// memory area, so you have to use the PC config tool to send the settings
// again each time the firmware is updated.
//
NVM nvm;

// For convenience, a macro for the Config part of the NVM structure
#define cfg (nvm.d.c)

// flash memory controller interface
FreescaleIAP iap;

// figure the flash address as a pointer along with the number of sectors
// required to store the structure
NVM *configFlashAddr(int &addr, int &numSectors)
{
    // figure how many flash sectors we span, rounding up to whole sectors
    numSectors = (sizeof(NVM) + SECTOR_SIZE - 1)/SECTOR_SIZE;

    // figure the address - this is the highest flash address where the
    // structure will fit with the start aligned on a sector boundary
    addr = iap.flash_size() - (numSectors * SECTOR_SIZE);
    
    // return the address as a pointer
    return (NVM *)addr;
}

// figure the flash address as a pointer
NVM *configFlashAddr()
{
    int addr, numSectors;
    return configFlashAddr(addr, numSectors);
}

// Load the config from flash
void loadConfigFromFlash()
{
    // We want to use the KL25Z's on-board flash to store our configuration
    // data persistently, so that we can restore it across power cycles.
    // Unfortunatly, the mbed platform doesn't explicitly support this.
    // mbed treats the on-board flash as a raw storage device for linker
    // output, and assumes that the linker output is the only thing
    // stored there.  There's no file system and no allowance for shared
    // use for other purposes.  Fortunately, the linker ues the space in
    // the obvious way, storing the entire linked program in a contiguous
    // block starting at the lowest flash address.  This means that the
    // rest of flash - from the end of the linked program to the highest
    // flash address - is all unused free space.  Writing our data there
    // won't conflict with anything else.  Since the linker doesn't give
    // us any programmatic access to the total linker output size, it's
    // safest to just store our config data at the very end of the flash
    // region (i.e., the highest address).  As long as it's smaller than
    // the free space, it won't collide with the linker area.
    
    // Figure how many sectors we need for our structure
    NVM *flash = configFlashAddr();
    
    // if the flash is valid, load it; otherwise initialize to defaults
    if (flash->valid()) 
    {
        // flash is valid - load it into the RAM copy of the structure
        memcpy(&nvm, flash, sizeof(NVM));
    }
    else 
    {
        // flash is invalid - load factory settings nito RAM structure
        cfg.setFactoryDefaults();
    }
}

void saveConfigToFlash()
{
    int addr, sectors;
    configFlashAddr(addr, sectors);
    nvm.save(iap, addr);
}

// ---------------------------------------------------------------------------
//
// Pixel dump mode - the host requested a dump of image sensor pixels
// (helpful for installing and setting up the sensor and light source)
//
bool reportPlungerStat = false;
uint8_t reportPlungerStatFlags; // plunger pixel report flag bits (see ccdSensor.h)
uint8_t reportPlungerStatTime;  // extra exposure time for plunger pixel report



// ---------------------------------------------------------------------------
//
// Night mode setting updates
//

// Turn night mode on or off
static void setNightMode(bool on)
{
    // set the new night mode flag in the noisy output class
    nightMode = on;
    
    // update the special output pin that shows the night mode state
    int port = int(cfg.nightMode.port) - 1;
    if (port >= 0 && port < numOutputs)
        lwPin[port]->set(nightMode ? 255 : 0);

    // update all outputs for the mode change
    updateAllOuts();
}

// Toggle night mode
static void toggleNightMode()
{
    setNightMode(!nightMode);
}


// ---------------------------------------------------------------------------
//
// Plunger Sensor
//

// the plunger sensor interface object
PlungerSensor *plungerSensor = 0;

// Create the plunger sensor based on the current configuration.  If 
// there's already a sensor object, we'll delete it.
void createPlunger()
{
    // create the new sensor object according to the type
    switch (cfg.plunger.sensorType)
    {
    case PlungerType_TSL1410RS:
        // pins are: SI, CLOCK, AO
        plungerSensor = new PlungerSensorTSL1410R(
            wirePinName(cfg.plunger.sensorPin[0]), 
            wirePinName(cfg.plunger.sensorPin[1]),
            wirePinName(cfg.plunger.sensorPin[2]),
            NC);
        break;
        
    case PlungerType_TSL1410RP:
        // pins are: SI, CLOCK, AO1, AO2
        plungerSensor = new PlungerSensorTSL1410R(
            wirePinName(cfg.plunger.sensorPin[0]), 
            wirePinName(cfg.plunger.sensorPin[1]),
            wirePinName(cfg.plunger.sensorPin[2]), 
            wirePinName(cfg.plunger.sensorPin[3]));
        break;
        
    case PlungerType_TSL1412RS:
        // pins are: SI, CLOCK, AO1, AO2
        plungerSensor = new PlungerSensorTSL1412R(
            wirePinName(cfg.plunger.sensorPin[0]),
            wirePinName(cfg.plunger.sensorPin[1]), 
            wirePinName(cfg.plunger.sensorPin[2]), 
            NC);
        break;
    
    case PlungerType_TSL1412RP:
        // pins are: SI, CLOCK, AO1, AO2
        plungerSensor = new PlungerSensorTSL1412R(
            wirePinName(cfg.plunger.sensorPin[0]), 
            wirePinName(cfg.plunger.sensorPin[1]), 
            wirePinName(cfg.plunger.sensorPin[2]), 
            wirePinName(cfg.plunger.sensorPin[3]));
        break;
    
    case PlungerType_Pot:
        // pins are: AO
        plungerSensor = new PlungerSensorPot(
            wirePinName(cfg.plunger.sensorPin[0]));
        break;
    
    case PlungerType_None:
    default:
        plungerSensor = new PlungerSensorNull();
        break;
    }
}

// Global plunger calibration mode flag
bool plungerCalMode;

// Plunger reader
//
// This class encapsulates our plunger data processing.  At the simplest
// level, we read the position from the sensor, adjust it for the
// calibration settings, and report the calibrated position to the host.
//
// In addition, we constantly monitor the data for "firing" motions.
// A firing motion is when the user pulls back the plunger and releases
// it, allowing it to shoot forward under the force of the main spring.
// When we detect that this is happening, we briefly stop reporting the
// real physical position that we're reading from the sensor, and instead
// report a synthetic series of positions that depicts an idealized 
// firing motion.
//
// The point of the synthetic reports is to correct for distortions
// created by the joystick interface conventions used by VP and other
// PC pinball emulators.  The convention they use is simply to have the
// plunger device report the instantaneous position of the real plunger.
// The PC software polls this reported position periodically, and moves 
// the on-screen virtual plunger in sync with the real plunger.  This
// works fine for human-scale motion when the user is manually moving
// the plunger.  But it doesn't work for the high speed motion of a 
// release.  The plunger simply moves too fast.  VP polls in about 10ms
// intervals; the plunger takes about 50ms to travel from fully
// retracted to the park position when released.  The low sampling
// rate relative to the rate of change of the sampled data creates
// a classic digital aliasing effect.  
//
// The synthetic reporting scheme compensates for the interface
// distortions by essentially changing to a coarse enough timescale
// that VP can reliably interpret the readings.  Conceptually, there
// are three steps involved in doing this.  First, we analyze the
// actual sensor data to detect and characterize the release motion.
// Second, once we think we have a release in progress, we fit the 
// data to a mathematical model of the release.  The model we use is 
// dead simple: we consider the release to have one parameter, namely
// the retraction distance at the moment the user lets go.  This is an 
// excellent proxy in the real physical system for the final speed 
// when the plunger hits the ball, and it also happens to match how 
// VP models it internally.  Third, we construct synthetic reports
// that will make VP's internal state match our model.  This is also
// pretty simple: we just need to send VP the maximum retraction
// distance for long enough to be sure that it polls it at least
// once, and then send it the park position for long enough to 
// ensure that VP will complete the same firing motion.  The 
// immediate jump from the maximum point to the zero point will
// cause VP to move its simulation model plunger forward from the
// starting point at its natural spring acceleration rate, which 
// is exactly what the real plunger just did.
//
class PlungerReader
{
public:
    PlungerReader()
    {
        // not in a firing event yet
        firing = 0;

        // no history yet
        histIdx = 0;
        
        // initialize the filter
        initFilter();
    }

    // Collect a reading from the plunger sensor.  The main loop calls
    // this frequently to read the current raw position data from the
    // sensor.  We analyze the raw data to produce the calibrated
    // position that we report to the PC via the joystick interface.
    void read()
    {
        // Read a sample from the sensor
        PlungerReading r;
        if (plungerSensor->read(r))
        {
            // Pull the previous reading from the history
            const PlungerReading &prv = nthHist(0);
            
            // If the new reading is within 2ms of the previous reading,
            // ignore it.  We require a minimum time between samples to
            // ensure that we have a usable amount of precision in the
            // denominator (the time interval) for calculating the plunger
            // velocity.  (The CCD sensor can't take readings faster than
            // this anyway, but other sensor types, such as potentiometers,
            // can, so we have to throttle the rate artifically in case
            // we're using a fast sensor like that.)
            if (uint32_t(r.t - prv.t) < 2000UL)
                return;

            // check for calibration mode
            if (plungerCalMode)
            {
                // Calibration mode.  Adjust the calibration bounds to fit
                // the value.  If this value is beyond the current min or max,
                // expand the envelope to include this new value.
                if (r.pos > cfg.plunger.cal.max)
                    cfg.plunger.cal.max = r.pos;
                if (r.pos < cfg.plunger.cal.min)
                    cfg.plunger.cal.min = r.pos;

                // If we're in calibration state 0, we're waiting for the
                // plunger to come to rest at the park position so that we
                // can take a sample of the park position.  Check to see if
                // we've been at rest for a minimum interval.
                if (calState == 0)
                {
                    if (abs(r.pos - calZeroStart.pos) < 65535/3/50)
                    {
                        // we're close enough - make sure we've been here long enough
                        if (uint32_t(r.t - calZeroStart.t) > 100000UL)
                        {
                            // we've been at rest long enough - count it
                            calZeroPosSum += r.pos;
                            calZeroPosN += 1;
                            
                            // update the zero position from the new average
                            cfg.plunger.cal.zero = uint16_t(calZeroPosSum / calZeroPosN);
                            
                            // switch to calibration state 1 - at rest
                            calState = 1;
                        }
                    }
                    else
                    {
                        // we're not close to the last position - start again here
                        calZeroStart = r;
                    }
                }
                
                // Rescale to the joystick range, and adjust for the current
                // park position, but don't calibrate.  We don't know the maximum
                // point yet, so we can't calibrate the range.
                r.pos = int(
                    (long(r.pos - cfg.plunger.cal.zero) * JOYMAX)
                    / (65535 - cfg.plunger.cal.zero));
            }
            else
            {
                // Not in calibration mode.  Apply the existing calibration and 
                // rescale to the joystick range.
                r.pos = int(
                    (long(r.pos - cfg.plunger.cal.zero) * JOYMAX)
                    / (cfg.plunger.cal.max - cfg.plunger.cal.zero));
                    
                // limit the result to the valid joystick range
                if (r.pos > JOYMAX)
                    r.pos = JOYMAX;
                else if (r.pos < -JOYMAX)
                    r.pos = -JOYMAX;
            }

            // Calculate the velocity from the second-to-last reading
            // to here, in joystick distance units per microsecond.
            // Note that we use the second-to-last reading rather than
            // the very last reading to give ourselves a little longer
            // time base.  The time base is so short between consecutive
            // readings that the error bars in the position would be too
            // large.
            //
            // For reference, the physical plunger velocity ranges up
            // to about 100,000 joystick distance units/sec.  This is 
            // based on empirical measurements.  The typical time for 
            // a real plunger to travel the full distance when released 
            // from full retraction is about 85ms, so the average velocity 
            // covering this distance is about 56,000 units/sec.  The 
            // peak is probably about twice that.  In real-world units, 
            // this translates to an average speed of about .75 m/s and 
            // a peak of about 1.5 m/s.
            //
            // Note that we actually calculate the value here in units
            // per *microsecond* - the discussion above is in terms of
            // units/sec because that's more on a human scale.  Our
            // choice of internal units here really isn't important,
            // since we only use the velocity for comparison purposes,
            // to detect acceleration trends.  We therefore save ourselves
            // a little CPU time by using the natural units of our inputs.
            const PlungerReading &prv2 = nthHist(1);
            float v = float(r.pos - prv2.pos)/float(r.t - prv2.t);
            
            // presume we'll report the latest instantaneous reading
            z = r.pos;
            vz = v;
            
            // Check firing events
            switch (firing)
            {
            case 0:
                // Default state - not in a firing event.  
                
                // If we have forward motion from a position that's retracted 
                // beyond a threshold, enter phase 1.  If we're not pulled back
                // far enough, don't bother with this, as a release wouldn't
                // be strong enough to require the synthetic firing treatment.
                if (v < 0 && r.pos > JOYMAX/6)
                {
                    // enter firing phase 1
                    firingMode(1);
                    
                    // if in calibration state 1 (at rest), switch to state 2 (not 
                    // at rest)
                    if (calState == 1)
                        calState = 2;
                    
                    // we don't have a freeze position yet, but note the start time
                    f1.pos = 0;
                    f1.t = r.t;
                    
                    // Figure the barrel spring "bounce" position in case we complete 
                    // the firing event.  This is the amount that the forward momentum
                    // of the plunger will compress the barrel spring at the peak of
                    // the forward travel during the release.  Assume that this is
                    // linearly proportional to the starting retraction distance.  
                    // The barrel spring is about 1/6 the length of the main spring, 
                    // so figure it compresses by 1/6 the distance.  (This is overly
                    // simplistic and not very accurate, but it seems to give good 
                    // visual results, and that's all it's for.)
                    f2.pos = -r.pos/6;
                }
                break;
                
            case 1:
                // Phase 1 - acceleration.  If we cross the zero point, trigger
                // the firing event.  Otherwise, continue monitoring as long as we
                // see acceleration in the forward direction.
                if (r.pos <= 0)
                {
                    // switch to the synthetic firing mode
                    firingMode(2);
                    z = f2.pos;
                    
                    // note the start time for the firing phase
                    f2.t = r.t;
                    
                    // if in calibration mode, and we're in state 2 (moving), 
                    // collect firing statistics for calibration purposes
                    if (plungerCalMode && calState == 2)
                    {
                        // collect a new zero point for the average when we 
                        // come to rest
                        calState = 0;
                        
                        // collect average firing time statistics in millseconds, if 
                        // it's in range (20 to 255 ms)
                        int dt = uint32_t(r.t - f1.t)/1000UL;
                        if (dt >= 20 && dt <= 255)
                        {
                            calRlsTimeSum += dt;
                            calRlsTimeN += 1;
                            cfg.plunger.cal.tRelease = uint8_t(calRlsTimeSum / calRlsTimeN);
                        }
                    }
                }
                else if (v < vprv2)
                {
                    // We're still accelerating, and we haven't crossed the zero
                    // point yet - stay in phase 1.  (Note that forward motion is
                    // negative velocity, so accelerating means that the new 
                    // velocity is more negative than the previous one, which
                    // is to say numerically less than - that's why the test
                    // for acceleration is the seemingly backwards 'v < vprv'.)

                    // If we've been accelerating for at least 20ms, we're probably
                    // really doing a release.  Jump back to the recent local
                    // maximum where the release *really* started.  This is always
                    // a bit before we started seeing sustained accleration, because
                    // the plunger motion for the first few milliseconds is too slow
                    // for our sensor precision to reliably detect acceleration.
                    if (f1.pos != 0)
                    {
                        // we have a reset point - freeze there
                        z = f1.pos;
                    }
                    else if (uint32_t(r.t - f1.t) >= 20000UL)
                    {
                        // it's been long enough - set a reset point.
                        f1.pos = z = histLocalMax(r.t, 50000UL);
                    }
                }
                else
                {
                    // We're not accelerating.  Cancel the firing event.
                    firingMode(0);
                    calState = 1;
                }
                break;
                
            case 2:
                // Phase 2 - start of synthetic firing event.  Report the fake
                // bounce for 25ms.  VP polls the joystick about every 10ms, so 
                // this should be enough time to guarantee that VP sees this
                // report at least once.
                if (uint32_t(r.t - f2.t) < 25000UL)
                {
                    // report the bounce position
                    z = f2.pos;
                }
                else
                {
                    // it's been long enough - switch to phase 3, where we
                    // report the park position until the real plunger comes
                    // to rest
                    firingMode(3);
                    z = 0;
                    
                    // set the start of the "stability window" to the rest position
                    f3s.t = r.t;
                    f3s.pos = 0;
                    
                    // set the start of the "retraction window" to the actual position
                    f3r = r;
                }
                break;
                
            case 3:
                // Phase 3 - in synthetic firing event.  Report the park position
                // until the plunger position stabilizes.  Left to its own devices, 
                // the plunger will usualy bounce off the barrel spring several 
                // times before coming to rest, so we'll see oscillating motion
                // for a second or two.  In the simplest case, we can aimply wait
                // for the plunger to stop moving for a short time.  However, the
                // player might intervene by pulling the plunger back again, so
                // watch for that motion as well.  If we're just bouncing freely,
                // we'll see the direction change frequently.  If the player is
                // moving the plunger manually, the direction will be constant
                // for longer.
                if (v >= 0)
                {
                    // We're moving back (or standing still).  If this has been
                    // going on for a while, the user must have taken control.
                    if (uint32_t(r.t - f3r.t) > 65000UL)
                    {
                        // user has taken control - cancel firing mode
                        firingMode(0);
                        break;
                    }
                }
                else
                {
                    // forward motion - reset retraction window
                    f3r.t = r.t;
                }

                // Check if we're close to the last starting point.  The joystick
                // positive axis range (0..4096) covers the retraction distance of 
                // about 2.5", so 1" is about 1638 joystick units, hence 1/16" is
                // about 100 units.
                if (abs(r.pos - f3s.pos) < 100)
                {
                    // It's at roughly the same position as the starting point.
                    // Consider it stable if this has been true for 300ms.
                    if (uint32_t(r.t - f3s.t) > 30000UL)
                    {
                        // we're done with the firing event
                        firingMode(0);
                    }
                    else
                    {
                        // it's close to the last position but hasn't been
                        // here long enough; stay in firing mode and continue
                        // to report the park position
                        z = 0;
                    }
                }
                else
                {
                    // It's not close enough to the last starting point, so use
                    // this as a new starting point, and stay in firing mode.
                    f3s = r;
                    z = 0;
                }
                break;
            }
            
            // save the velocity reading for next time
            vprv2 = vprv;
            vprv = v;
            
            // add the new reading to the history
            hist[histIdx++] = r;
            histIdx %= countof(hist);
            
            // figure the filtered value
            zf = applyFilter();
        }
    }
    
    // Get the current value to report through the joystick interface
    int16_t getPosition()
    {
        // return the last filtered reading
        return zf;
    }
        
    // Get the current velocity (joystick distance units per microsecond)
    float getVelocity() const { return vz; }
    
    // get the timestamp of the current joystick report (microseconds)
    uint32_t getTimestamp() const { return nthHist(0).t; }

    // Set calibration mode on or off
    void setCalMode(bool f) 
    {
        // check to see if we're entering calibration mode
        if (f && !plungerCalMode)
        {
            // reset the calibration in the configuration
            cfg.plunger.cal.begin();
            
            // start in state 0 (waiting to settle)
            calState = 0;
            calZeroPosSum = 0;
            calZeroPosN = 0;
            calRlsTimeSum = 0;
            calRlsTimeN = 0;
            
            // set the initial zero point to the current position
            PlungerReading r;
            if (plungerSensor->read(r))
            {
                // got a reading - use it as the initial zero point
                cfg.plunger.cal.zero = r.pos;
                
                // use it as the starting point for the settling watch
                calZeroStart = r;
            }
            else
            {
                // no reading available - use the default 1/6 position
                cfg.plunger.cal.zero = 0xffff/6;
                
                // we don't have a starting point for the setting watch
                calZeroStart.pos = -65535;
                calZeroStart.t = 0;
            }
        }
        else if (!f && plungerCalMode)
        {
            // Leaving calibration mode.  Make sure the max is past the
            // zero point - if it's not, we'd have a zero or negative
            // denominator for the scaling calculation, which would be
            // physically meaningless.
            if (cfg.plunger.cal.max <= cfg.plunger.cal.zero)
            {
                // bad settings - reset to defaults
                cfg.plunger.cal.max = 0xffff;
                cfg.plunger.cal.zero = 0xffff/6;
            }
        }
            
        // remember the new mode
        plungerCalMode = f; 
    }
    
    // is a firing event in progress?
    bool isFiring() { return firing == 3; }

private:

    // Figure the next filtered value.  This applies the hysteresis
    // filter to the last raw z value and returns the filtered result.
    int applyFilter()
    { 
        if (firing <= 1)
        {
            // Filter limit - 5 samples.  Once we've been moving
            // in the same direction for this many samples, we'll
            // clear the history and start over.
            const int filterMask = 0x1f;
            
            // figure the last average
            int lastAvg = int(filterSum / filterN);
            
            // figure the direction of this sample relative to the average,
            // and shift it in to our bit mask of recent direction data
            if (z != lastAvg)
            {
                // shift the new direction bit into the vector
                filterDir <<= 1;
                if (z > lastAvg) filterDir |= 1;
            }
            
            // keep only the last N readings, up to the filter limit
            filterDir &= filterMask;
            
            // if we've been moving consistently in one direction (all 1's
            // or all 0's in the direction history vector), reset the average
            if (filterDir == 0x00 || filterDir == filterMask) 
            {
                // motion away from the average - reset the average
                filterDir = 0x5555;
                filterN = 1;
                filterSum = (lastAvg + z)/2;
                return int16_t(filterSum);
            }
            else
            {
                // we're diretionless - return the new average, with the 
                // new sample included
                filterSum += z;
                ++filterN;
                return int16_t(filterSum / filterN);
            }
        }
        else
        {
            // firing mode - skip the filter
            filterN = 1;
            filterSum = z;
            filterDir = 0x5555;
            return z;
        }
    }
    
    void initFilter()
    {
        filterSum = 0;
        filterN = 1;
        filterDir = 0x5555;
    }
    int64_t filterSum;
    int64_t filterN;
    uint16_t filterDir;
    
    
    // Calibration state.  During calibration mode, we watch for release
    // events, to measure the time it takes to complete the release
    // motion; and we watch for the plunger to come to reset after a
    // release, to gather statistics on the rest position.
    //   0 = waiting to settle
    //   1 = at rest
    //   2 = retracting
    //   3 = possibly releasing
    uint8_t calState;
    
    // Calibration zero point statistics.
    // During calibration mode, we collect data on the rest position (the 
    // zero point) by watching for the plunger to come to rest after each 
    // release.  We average these rest positions to get the calibrated 
    // zero point.  We use the average because the real physical plunger 
    // itself doesn't come to rest at exactly the same spot every time, 
    // largely due to friction in the mechanism.  To calculate the average,
    // we keep a sum of the readings and a count of samples.
    PlungerReading calZeroStart;
    long calZeroPosSum;
    int calZeroPosN;
    
    // Calibration release time statistics.
    // During calibration, we collect an average for the release time.
    long calRlsTimeSum;
    int calRlsTimeN;

    // set a firing mode
    inline void firingMode(int m) 
    {
        firing = m;
    }
    
    // Find the most recent local maximum in the history data, up to
    // the given time limit.
    int histLocalMax(uint32_t tcur, uint32_t dt)
    {
        // start with the prior entry
        int idx = (histIdx == 0 ? countof(hist) : histIdx) - 1;
        int hi = hist[idx].pos;
        
        // scan backwards for a local maximum
        for (int n = countof(hist) - 1 ; n > 0 ; idx = (idx == 0 ? countof(hist) : idx) - 1)
        {
            // if this isn't within the time window, stop
            if (uint32_t(tcur - hist[idx].t) > dt)
                break;
                
            // if this isn't above the current hith, stop
            if (hist[idx].pos < hi)
                break;
                
            // this is the new high
            hi = hist[idx].pos;
        }
        
        // return the local maximum
        return hi;
    }

    // velocity at previous reading, and the one before that
    float vprv, vprv2;
    
    // Circular buffer of recent readings.  We keep a short history
    // of readings to analyze during firing events.  We can only identify
    // a firing event once it's somewhat under way, so we need a little
    // retrospective information to accurately determine after the fact
    // exactly when it started.  We throttle our readings to no more
    // than one every 2ms, so we have at least N*2ms of history in this
    // array.
    PlungerReading hist[25];
    int histIdx;
    
    // get the nth history item (0=last, 1=2nd to last, etc)
    const PlungerReading &nthHist(int n) const
    {
        // histIdx-1 is the last written; go from there
        n = histIdx - 1 - n;
        
        // adjust for wrapping
        if (n < 0)
            n += countof(hist);
            
        // return the item
        return hist[n];
    }

    // Firing event state.
    //
    //   0 - Default state.  We report the real instantaneous plunger 
    //       position to the joystick interface.
    //
    //   1 - Moving forward
    //
    //   2 - Accelerating
    //
    //   3 - Firing.  We report the rest position for a minimum interval,
    //       or until the real plunger comes to rest somewhere.
    //
    int firing;
    
    // Position/timestamp at start of firing phase 1.  When we see a
    // sustained forward acceleration, we freeze joystick reports at
    // the recent local maximum, on the assumption that this was the
    // start of the release.  If this is zero, it means that we're
    // monitoring accelerating motion but haven't seen it for long
    // enough yet to be confident that a release is in progress.
    PlungerReading f1;
    
    // Position/timestamp at start of firing phase 2.  The position is
    // the fake "bounce" position we report during this phase, and the
    // timestamp tells us when the phase began so that we can end it
    // after enough time elapses.
    PlungerReading f2;
    
    // Position/timestamp of start of stability window during phase 3.
    // We use this to determine when the plunger comes to rest.  We set
    // this at the beginning of phase 3, and then reset it when the 
    // plunger moves too far from the last position.
    PlungerReading f3s;
    
    // Position/timestamp of start of retraction window during phase 3.
    // We use this to determine if the user is drawing the plunger back.
    // If we see retraction motion for more than about 65ms, we assume
    // that the user has taken over, because we should see forward
    // motion within this timeframe if the plunger is just bouncing
    // freely.
    PlungerReading f3r;
    
    // next raw (unfiltered) Z value to report to the joystick interface 
    // (in joystick distance units)
    int z;
    
    // velocity of this reading (joystick distance units per microsecond)
    float vz;

    // next filtered Z value to report to the joystick interface
    int zf;    
};

// plunger reader singleton
PlungerReader plungerReader;

// ---------------------------------------------------------------------------
//
// Handle the ZB Launch Ball feature.
//
// The ZB Launch Ball feature, if enabled, lets the mechanical plunger
// serve as a substitute for a physical Launch Ball button.  When a table
// is loaded in VP, and the table has the ZB Launch Ball LedWiz port
// turned on, we'll disable mechanical plunger reports through the
// joystick interface and instead use the plunger only to simulate the
// Launch Ball button.  When the mode is active, pulling back and 
// releasing the plunger causes a brief simulated press of the Launch
// button, and pushing the plunger forward of the rest position presses
// the Launch button as long as the plunger is pressed forward.
//
// This feature has two configuration components:
//
//   - An LedWiz port number.  This port is a "virtual" port that doesn't
//     have to be attached to any actual output.  DOF uses it to signal 
//     that the current table uses a Launch button instead of a plunger.
//     DOF simply turns the port on when such a table is loaded and turns
//     it off at all other times.  We use it to enable and disable the
//     plunger/launch button connection.
//
//   - A joystick button ID.  We simulate pressing this button when the
//     launch feature is activated via the LedWiz port and the plunger is
//     either pulled back and releasd, or pushed forward past the rest
//     position.
//
class ZBLaunchBall
{
public:
    ZBLaunchBall()
    {
        // start in the default state
        lbState = 0;
        btnState = false;
    }

    // Update state.  This checks the current plunger position and
    // the timers to see if the plunger is in a position that simulates
    // a Launch Ball button press via the ZB Launch Ball feature.
    // Updates the simulated button vector according to the current
    // launch ball state.  The main loop calls this before each 
    // joystick update to figure the new simulated button state.
    void update()
    {
        // If the ZB Launch Ball led wiz output is ON, check for a 
        // plunger firing event
        if (zbLaunchOn)
        {                
            // note the new position
            int znew = plungerReader.getPosition();
            
            // figure the push threshold from the configuration data
            const int pushThreshold = int(-JOYMAX/3.0 * cfg.plunger.zbLaunchBall.pushDistance/1000.0);

            // check the state
            switch (lbState)
            {
            case 0:
                // Default state.  If a launch event has been detected on
                // the plunger, activate a timed pulse and switch to state 1.
                // If the plunger is pushed forward of the threshold, push
                // the button.
                if (plungerReader.isFiring())
                {
                    // firing event - start a timed Launch button pulse
                    lbTimer.reset();
                    lbTimer.start();
                    setButton(true);
                    
                    // switch to state 1
                    lbState = 1;
                }
                else if (znew <= pushThreshold)
                {
                    // pushed forward without a firing event - hold the
                    // button as long as we're pushed forward
                    setButton(true);
                }
                else
                {
                    // not pushed forward - turn off the Launch button
                    setButton(false);
                }
                break;
                
            case 1:
                // State 1: Timed Launch button pulse in progress after a
                // firing event.  Wait for the timer to expire.
                if (lbTimer.read_us() > 200000UL)
                {
                    // timer expired - turn off the button
                    setButton(false);
                    
                    // switch to state 2
                    lbState = 2;
                }
                break;
                
            case 2:
                // State 2: Timed Launch button pulse done.  Wait for the
                // plunger launch event to end.
                if (!plungerReader.isFiring())
                {
                    // firing event done - return to default state
                    lbState = 0;
                }
                break;
            }
        }
        else
        {
            // ZB Launch Ball disabled - turn off the button if it was on
            setButton(false);
                
            // return to the default state
            lbState = 0;
        }
    }
    
    // Set the button state
    void setButton(bool on)
    {
        if (btnState != on)
        {
            // remember the new state
            btnState = on;
            
            // update the virtual button state
            buttonState[ZBL_BUTTON].virtPress(on);
        }
    }
    
private:
    // Simulated Launch Ball button state.  If a "ZB Launch Ball" port is
    // defined for our LedWiz port mapping, any time that port is turned ON,
    // we'll simulate pushing the Launch Ball button if the player pulls 
    // back and releases the plunger, or simply pushes on the plunger from
    // the rest position.  This allows the plunger to be used in lieu of a
    // physical Launch Ball button for tables that don't have plungers.
    //
    // States:
    //   0 = default
    //   1 = firing (firing event has activated a Launch button pulse)
    //   2 = firing done (Launch button pulse ended, waiting for plunger
    //       firing event to end)
    uint8_t lbState;
    
    // button state
    bool btnState;
    
    // Time since last lbState transition.  Some of the states are time-
    // sensitive.  In the "uncocked" state, we'll return to state 0 if
    // we remain in this state for more than a few milliseconds, since
    // it indicates that the plunger is being slowly returned to rest
    // rather than released.  In the "launching" state, we need to release 
    // the Launch Ball button after a moment, and we need to wait for 
    // the plunger to come to rest before returning to state 0.
    Timer lbTimer;
};

// ---------------------------------------------------------------------------
//
// Reboot - resets the microcontroller
//
void reboot(USBJoystick &js, bool disconnect = true, long pause_us = 2000000L)
{
    // disconnect from USB
    if (disconnect)
        js.disconnect();
    
    // wait a few seconds to make sure the host notices the disconnect
    wait_us(pause_us);
    
    // reset the device
    NVIC_SystemReset();
    while (true) { }
}

// ---------------------------------------------------------------------------
//
// Translate joystick readings from raw values to reported values, based
// on the orientation of the controller card in the cabinet.
//
void accelRotate(int &x, int &y)
{
    int tmp;
    switch (cfg.orientation)
    {
    case OrientationFront:
        tmp = x;
        x = y;
        y = tmp;
        break;
    
    case OrientationLeft:
        x = -x;
        break;
    
    case OrientationRight:
        y = -y;
        break;
    
    case OrientationRear:
        tmp = -x;
        x = -y;
        y = tmp;
        break;
    }
}

// ---------------------------------------------------------------------------
//
// Calibration button state:
//  0 = not pushed
//  1 = pushed, not yet debounced
//  2 = pushed, debounced, waiting for hold time
//  3 = pushed, hold time completed - in calibration mode
int calBtnState = 0;

// calibration button debounce timer
Timer calBtnTimer;

// calibration button light state
int calBtnLit = false;
    

// ---------------------------------------------------------------------------
//
// Configuration variable get/set message handling
//

// Handle SET messages - write configuration variables from USB message data
#define if_msg_valid(test)  if (test)
#define v_byte(var, ofs)    cfg.var = data[ofs]
#define v_ui16(var, ofs)    cfg.var = wireUI16(data+(ofs))
#define v_pin(var, ofs)     cfg.var = wirePinName(data[ofs])
#define v_byte_ro(val, ofs) // ignore read-only variables on SET
#define v_func configVarSet
#include "cfgVarMsgMap.h"

// redefine everything for the SET messages
#undef if_msg_valid
#undef v_byte
#undef v_ui16
#undef v_pin
#undef v_byte_ro
#undef v_func

// Handle GET messages - read variable values and return in USB message daa
#define if_msg_valid(test)
#define v_byte(var, ofs)    data[ofs] = cfg.var
#define v_ui16(var, ofs)    ui16Wire(data+(ofs), cfg.var)
#define v_pin(var, ofs)     pinNameWire(data+(ofs), cfg.var)
#define v_byte_ro(val, ofs) data[ofs] = val
#define v_func  configVarGet
#include "cfgVarMsgMap.h"


// ---------------------------------------------------------------------------
//
// Handle an input report from the USB host.  Input reports use our extended
// LedWiz protocol.
//
void handleInputMsg(LedWizMsg &lwm, USBJoystick &js)
{
    // LedWiz commands come in two varieties:  SBA and PBA.  An
    // SBA is marked by the first byte having value 64 (0x40).  In
    // the real LedWiz protocol, any other value in the first byte
    // means it's a PBA message.  However, *valid* PBA messages
    // always have a first byte (and in fact all 8 bytes) in the
    // range 0-49 or 129-132.  Anything else is invalid.  We take
    // advantage of this to implement private protocol extensions.
    // So our full protocol is as follows:
    //
    // first byte =
    //   0-48     -> LWZ-PBA
    //   64       -> LWZ SBA 
    //   65       -> private control message; second byte specifies subtype
    //   129-132  -> LWZ-PBA
    //   200-228  -> extended bank brightness set for outputs N to N+6, where
    //               N is (first byte - 200)*7
    //   other    -> reserved for future use
    //
    uint8_t *data = lwm.data;
    if (data[0] == 64) 
    {
        // LWZ-SBA - first four bytes are bit-packed on/off flags
        // for the outputs; 5th byte is the pulse speed (1-7)
        //printf("LWZ-SBA %02x %02x %02x %02x ; %02x\r\n",
        //       data[1], data[2], data[3], data[4], data[5]);

        // update all on/off states
        for (int i = 0, bit = 1, ri = 1 ; i < numLwOutputs ; ++i, bit <<= 1)
        {
            // figure the on/off state bit for this output
            if (bit == 0x100) {
                bit = 1;
                ++ri;
            }
            
            // set the on/off state
            wizOn[i] = ((data[ri] & bit) != 0);
            
            // If the wizVal setting is 255, it means that this
            // output was last set to a brightness value with the
            // extended protocol.  Return it to LedWiz control by
            // rescaling the brightness setting to the LedWiz range
            // and updating wizVal with the result.  If it's any
            // other value, it was previously set by a PBA message,
            // so simply retain the last setting - in the normal
            // LedWiz protocol, the "profile" (brightness) and on/off
            // states are independent, so an SBA just turns an output
            // on or off but retains its last brightness level.
            if (wizVal[i] == 255)
                wizVal[i] = (uint8_t)round(outLevel[i]/255.0 * 48.0);
        }
        
        // set the flash speed - enforce the value range 1-7
        wizSpeed = data[5];
        if (wizSpeed < 1)
            wizSpeed = 1;
        else if (wizSpeed > 7)
            wizSpeed = 7;

        // update the physical outputs
        updateWizOuts();
        if (hc595 != 0)
            hc595->update();
        
        // reset the PBA counter
        pbaIdx = 0;
    }
    else if (data[0] == 65)
    {
        // Private control message.  This isn't an LedWiz message - it's
        // an extension for this device.  65 is an invalid PBA setting,
        // and isn't used for any other LedWiz message, so we appropriate
        // it for our own private use.  The first byte specifies the 
        // message type.
        switch (data[1])
        {
        case 0:
            // No Op
            break;
            
        case 1:
            // 1 = Old Set Configuration:
            //     data[2] = LedWiz unit number (0x00 to 0x0f)
            //     data[3] = feature enable bit mask:
            //               0x01 = enable plunger sensor
            {
    
                // get the new LedWiz unit number - this is 0-15, whereas we
                // we save the *nominal* unit number 1-16 in the config                
                uint8_t newUnitNo = (data[2] & 0x0f) + 1;
    
                // we'll need a reset if the LedWiz unit number is changing
                bool needReset = (newUnitNo != cfg.psUnitNo);
                
                // set the configuration parameters from the message
                cfg.psUnitNo = newUnitNo;
                cfg.plunger.enabled = data[3] & 0x01;
                
                // save the configuration
                saveConfigToFlash();
                
                // reboot if necessary
                if (needReset)
                    reboot(js);
            }
            break;
            
        case 2:
            // 2 = Calibrate plunger
            // (No parameters)
            
            // enter calibration mode
            calBtnState = 3;
            plungerReader.setCalMode(true);
            calBtnTimer.reset();
            break;
            
        case 3:
            // 3 = plunger sensor status report
            //     data[2] = flag bits
            //     data[3] = extra exposure time, 100us (.1ms) increments
            reportPlungerStat = true;
            reportPlungerStatFlags = data[2];
            reportPlungerStatTime = data[3];
            
            // show purple until we finish sending the report
            diagLED(1, 0, 1);
            break;
            
        case 4:
            // 4 = hardware configuration query
            // (No parameters)
            js.reportConfig(
                numOutputs, 
                cfg.psUnitNo - 1,   // report 0-15 range for unit number (we store 1-16 internally)
                cfg.plunger.cal.zero, cfg.plunger.cal.max, cfg.plunger.cal.tRelease,
                nvm.valid());
            break;
            
        case 5:
            // 5 = all outputs off, reset to LedWiz defaults
            allOutputsOff();
            break;
            
        case 6:
            // 6 = Save configuration to flash.
            saveConfigToFlash();
            
            // before disconnecting, pause for the delay time specified in
            // the parameter byte (in seconds)
            rebootTime_us = data[2] * 1000000L;
            rebootTimer.start();
            break;
            
        case 7:
            // 7 = Device ID report
            //     data[2] = ID index: 1=CPU ID, 2=OpenSDA TUID
            js.reportID(data[2]);
            break;
            
        case 8:
            // 8 = Engage/disengage night mode.
            //     data[2] = 1 to engage, 0 to disengage
            setNightMode(data[2]);
            break;
            
        case 9:
            // 9 = Config variable query.
            //     data[2] = config var ID
            //     data[3] = array index (for array vars: button assignments, output ports)
            {
                // set up the reply buffer with the variable ID data, and zero out
                // the rest of the buffer
                uint8_t reply[8];
                reply[1] = data[2];
                reply[2] = data[3];
                memset(reply+3, 0, sizeof(reply)-3);
                
                // query the value
                configVarGet(reply);
                
                // send the reply
                js.reportConfigVar(reply + 1);
            }
            break;
            
        case 10:
            // 10 = Build ID query.
            js.reportBuildInfo(getBuildID());
            break;
        }
    }
    else if (data[0] == 66)
    {
        // Extended protocol - Set configuration variable.
        // The second byte of the message is the ID of the variable
        // to update, and the remaining bytes give the new value,
        // in a variable-dependent format.
        configVarSet(data);
    }
    else if (data[0] >= 200 && data[0] <= 228)
    {
        // Extended protocol - Extended output port brightness update.  
        // data[0]-200 gives us the bank of 7 outputs we're setting:
        // 200 is outputs 0-6, 201 is outputs 7-13, 202 is 14-20, etc.
        // The remaining bytes are brightness levels, 0-255, for the
        // seven outputs in the selected bank.  The LedWiz flashing 
        // modes aren't accessible in this message type; we can only 
        // set a fixed brightness, but in exchange we get 8-bit 
        // resolution rather than the paltry 0-48 scale that the real
        // LedWiz uses.  There's no separate on/off status for outputs
        // adjusted with this message type, either, as there would be
        // for a PBA message - setting a non-zero value immediately
        // turns the output, overriding the last SBA setting.
        //
        // For outputs 0-31, this overrides any previous PBA/SBA
        // settings for the port.  Any subsequent PBA/SBA message will
        // in turn override the setting made here.  It's simple - the
        // most recent message of either type takes precedence.  For
        // outputs above the LedWiz range, PBA/SBA messages can't
        // address those ports anyway.
        int i0 = (data[0] - 200)*7;
        int i1 = i0 + 7 < numOutputs ? i0 + 7 : numOutputs; 
        for (int i = i0 ; i < i1 ; ++i)
        {
            // set the brightness level for the output
            uint8_t b = data[i-i0+1];
            outLevel[i] = b;
            
            // if it's in the basic LedWiz output set, set the LedWiz
            // profile value to 255, which means "use outLevel"
            if (i < 32) 
                wizVal[i] = 255;
                
            // set the output
            lwPin[i]->set(b);
        }
        
        // update 74HC595 outputs, if attached
        if (hc595 != 0)
            hc595->update();
    }
    else 
    {
        // Everything else is LWZ-PBA.  This is a full "profile"
        // dump from the host for one bank of 8 outputs.  Each
        // byte sets one output in the current bank.  The current
        // bank is implied; the bank starts at 0 and is reset to 0
        // by any LWZ-SBA message, and is incremented to the next
        // bank by each LWZ-PBA message.  Our variable pbaIdx keeps
        // track of our notion of the current bank.  There's no direct
        // way for the host to select the bank; it just has to count
        // on us staying in sync.  In practice, the host will always
        // send a full set of 4 PBA messages in a row to set all 32
        // outputs.
        //
        // Note that a PBA implicitly overrides our extended profile
        // messages (message prefix 200-219), because this sets the
        // wizVal[] entry for each output, and that takes precedence
        // over the extended protocol settings.
        //
        //printf("LWZ-PBA[%d] %02x %02x %02x %02x %02x %02x %02x %02x\r\n",
        //       pbaIdx, data[0], data[1], data[2], data[3], data[4], data[5], data[6], data[7]);

        // Update all output profile settings
        for (int i = 0 ; i < 8 ; ++i)
            wizVal[pbaIdx + i] = data[i];

        // Update the physical LED state if this is the last bank.
        // Note that hosts always send a full set of four PBA
        // messages, so there's no need to do a physical update
        // until we've received the last bank's PBA message.
        if (pbaIdx == 24)
        {
            updateWizOuts();
            if (hc595 != 0)
                hc595->update();
            pbaIdx = 0;
        }
        else
            pbaIdx += 8;
    }
}


// ---------------------------------------------------------------------------
//
// Main program loop.  This is invoked on startup and runs forever.  Our
// main work is to read our devices (the accelerometer and the CCD), process
// the readings into nudge and plunger position data, and send the results
// to the host computer via the USB joystick interface.  We also monitor
// the USB connection for incoming LedWiz commands and process those into
// port outputs.
//
int main(void)
{
    printf("\r\nPinscape Controller starting\r\n");
    // {int *a = new int; printf("Stack=%lx, heap=%lx, free=%ld\r\n", (long)&a, (long)a, (long)&a - (long)a);} // memory config info
    //    -> no longer very useful, since we use our own custom malloc/new allocator (see xmalloc() above)
    
    // clear the I2C bus (for the accelerometer)
    clear_i2c();

    // load the saved configuration (or set factory defaults if no flash
    // configuration has ever been saved)
    loadConfigFromFlash();
    
    // initialize the diagnostic LEDs
    initDiagLEDs(cfg);

    // we're not connected/awake yet
    bool connected = false;
    Timer connectChangeTimer;

    // create the plunger sensor interface
    createPlunger();

    // set up the TLC5940 interface and start the TLC5940 clock, if applicable
    init_tlc5940(cfg);

    // enable the 74HC595 chips, if present
    init_hc595(cfg);
    
    // Initialize the LedWiz ports.  Note that the ordering here is important:
    // this has to come after we create the TLC5940 and 74HC595 object instances
    // (which we just did above), since we need to access those objects to set
    // up ports assigned to the respective chips.
    initLwOut(cfg);

    // start the TLC5940 clock
    if (tlc5940 != 0)
        tlc5940->start();
        
    // start the TV timer, if applicable
    startTVTimer(cfg);

    // initialize the button input ports
    bool kbKeys = false;
    initButtons(cfg, kbKeys);
    
    // Create the joystick USB client.  Note that we use the LedWiz unit
    // number from the saved configuration.
    MyUSBJoystick js(cfg.usbVendorID, cfg.usbProductID, USB_VERSION_NO, false, 
        cfg.joystickEnabled, kbKeys);
        
    // Wait for the connection
    Timer connectTimer;
    connectTimer.start();
    while (!js.configured())
    {
        // show one short yellow flash at 2-second intervals
        if (connectTimer.read_us() > 2000000)
        {
            // short yellow flash
            diagLED(1, 1, 0);
            wait_us(50000);
            diagLED(0, 0, 0);
            
            // reset the flash timer
            connectTimer.reset();
        }
    }
    connected = true;
    
    // Last report timer for the joytick interface.  We use the joystick timer 
    // to throttle the report rate, because VP doesn't benefit from reports any 
    // faster than about every 10ms.
    Timer jsReportTimer;
    jsReportTimer.start();
    
    // Time since we successfully sent a USB report.  This is a hacky workaround
    // for sporadic problems in the USB stack that I haven't been able to figure
    // out.  If we go too long without successfully sending a USB report, we'll
    // try resetting the connection.
    Timer jsOKTimer;
    jsOKTimer.start();
    
    // Initialize the calibration button and lamp, if enabled.  To be enabled,
    // the pin has to be assigned to something other than NC (0xFF), AND the
    // corresponding feature enable flag has to be set.
    DigitalIn *calBtn = 0;
    DigitalOut *calBtnLed = 0;
    
    // calibration button input - feature flag 0x01
    if ((cfg.plunger.cal.features & 0x01) && cfg.plunger.cal.btn != 0xFF)
        calBtn = new DigitalIn(wirePinName(cfg.plunger.cal.btn));
        
    // calibration button indicator lamp output - feature flag 0x02
    if ((cfg.plunger.cal.features & 0x02) && cfg.plunger.cal.led != 0xFF)
        calBtnLed = new DigitalOut(wirePinName(cfg.plunger.cal.led));

    // initialize the calibration button 
    calBtnTimer.start();
    calBtnState = 0;
    
    // set up a timer for our heartbeat indicator
    Timer hbTimer;
    hbTimer.start();
    int hb = 0;
    uint16_t hbcnt = 0;
    
    // set a timer for accelerometer auto-centering
    Timer acTimer;
    acTimer.start();
    
    // create the accelerometer object
    Accel accel(MMA8451_SCL_PIN, MMA8451_SDA_PIN, MMA8451_I2C_ADDRESS, MMA8451_INT_PIN);
   
    // last accelerometer report, in joystick units (we report the nudge
    // acceleration via the joystick x & y axes, per the VP convention)
    int x = 0, y = 0;
    
    // initialize the plunger sensor
    plungerSensor->init();
    
    // set up the ZB Launch Ball monitor
    ZBLaunchBall zbLaunchBall;
    
    // enable the peripheral chips
    if (tlc5940 != 0)
        tlc5940->enable(true);
    if (hc595 != 0)
        hc595->enable(true);
    
    // we're all set up - now just loop, processing sensor reports and 
    // host requests
    for (;;)
    {
        // Process incoming reports on the joystick interface.  The joystick
        // "out" (receive) endpoint is used for LedWiz commands and our 
        // extended protocol commands.  Limit processing time to 5ms to
        // ensure we don't starve the input side.
        LedWizMsg lwm;
        Timer lwt;
        lwt.start();
        while (js.readLedWizMsg(lwm) && lwt.read_us() < 5000)
            handleInputMsg(lwm, js);
            
        // send TLC5940 data updates if applicable
        if (tlc5940 != 0)
            tlc5940->send();
       
        // check for plunger calibration
        if (calBtn != 0 && !calBtn->read())
        {
            // check the state
            switch (calBtnState)
            {
            case 0: 
                // button not yet pushed - start debouncing
                calBtnTimer.reset();
                calBtnState = 1;
                break;
                
            case 1:
                // pushed, not yet debounced - if the debounce time has
                // passed, start the hold period
                if (calBtnTimer.read_us() > 50000)
                    calBtnState = 2;
                break;
                
            case 2:
                // in the hold period - if the button has been held down
                // for the entire hold period, move to calibration mode
                if (calBtnTimer.read_us() > 2050000)
                {
                    // enter calibration mode
                    calBtnState = 3;
                    calBtnTimer.reset();
                    
                    // begin the plunger calibration limits
                    plungerReader.setCalMode(true);
                }
                break;
                
            case 3:
                // Already in calibration mode - pushing the button here
                // doesn't change the current state, but we won't leave this
                // state as long as it's held down.  So nothing changes here.
                break;
            }
        }
        else
        {
            // Button released.  If we're in calibration mode, and
            // the calibration time has elapsed, end the calibration
            // and save the results to flash.
            //
            // Otherwise, return to the base state without saving anything.
            // If the button is released before we make it to calibration
            // mode, it simply cancels the attempt.
            if (calBtnState == 3 && calBtnTimer.read_us() > 15000000)
            {
                // exit calibration mode
                calBtnState = 0;
                plungerReader.setCalMode(false);
                
                // save the updated configuration
                cfg.plunger.cal.calibrated = 1;
                saveConfigToFlash();
            }
            else if (calBtnState != 3)
            {
                // didn't make it to calibration mode - cancel the operation
                calBtnState = 0;
            }
        }       
        
        // light/flash the calibration button light, if applicable
        int newCalBtnLit = calBtnLit;
        switch (calBtnState)
        {
        case 2:
            // in the hold period - flash the light
            newCalBtnLit = ((calBtnTimer.read_us()/250000) & 1);
            break;
            
        case 3:
            // calibration mode - show steady on
            newCalBtnLit = true;
            break;
            
        default:
            // not calibrating/holding - show steady off
            newCalBtnLit = false;
            break;
        }
        
        // light or flash the external calibration button LED, and 
        // do the same with the on-board blue LED
        if (calBtnLit != newCalBtnLit)
        {
            calBtnLit = newCalBtnLit;
            if (calBtnLit) {
                if (calBtnLed != 0)
                    calBtnLed->write(1);
                diagLED(0, 0, 1);       // blue
            }
            else {
                if (calBtnLed != 0)
                    calBtnLed->write(0);
                diagLED(0, 0, 0);       // off
            }
        }
        
        // read the plunger sensor
        plungerReader.read();
        
        // update the ZB Launch Ball status
        zbLaunchBall.update();
        
        // process button updates
        processButtons(cfg);
        
        // send a keyboard report if we have new data
        if (kbState.changed)
        {
            // send a keyboard report
            js.kbUpdate(kbState.data);
            kbState.changed = false;
        }
        
        // likewise for the media controller
        if (mediaState.changed)
        {
            // send a media report
            js.mediaUpdate(mediaState.data);
            mediaState.changed = false;
        }
        
        // flag:  did we successfully send a joystick report on this round?
        bool jsOK = false;
        
        // figure the current status flags for joystick reports
        uint16_t statusFlags =
            (cfg.plunger.enabled ? 0x01 : 0x00)
            | (nightMode ? 0x02 : 0x00);

        // If it's been long enough since our last USB status report, send
        // the new report.  VP only polls for input in 10ms intervals, so
        // there's no benefit in sending reports more frequently than this.
        // More frequent reporting would only add USB I/O overhead.
        if (cfg.joystickEnabled && jsReportTimer.read_us() > 10000UL)
        {
            // read the accelerometer
            int xa, ya;
            accel.get(xa, ya);
            
            // confine the results to our joystick axis range
            if (xa < -JOYMAX) xa = -JOYMAX;
            if (xa > JOYMAX) xa = JOYMAX;
            if (ya < -JOYMAX) ya = -JOYMAX;
            if (ya > JOYMAX) ya = JOYMAX;
            
            // store the updated accelerometer coordinates
            x = xa;
            y = ya;
            
            // Report the current plunger position unless the plunger is
            // disabled, or the ZB Launch Ball signal is on.  In either of
            // those cases, just report a constant 0 value.  ZB Launch Ball 
            // temporarily disables mechanical plunger reporting because it 
            // tells us that the table has a Launch Ball button instead of
            // a traditional plunger, so we don't want to confuse VP with
            // regular plunger inputs.
            int z = plungerReader.getPosition();
            int zrep = (!cfg.plunger.enabled || zbLaunchOn ? 0 : z);
            
            // rotate X and Y according to the device orientation in the cabinet
            accelRotate(x, y);

            // send the joystick report
            jsOK = js.update(x, y, zrep, jsButtons, statusFlags);
            
            // we've just started a new report interval, so reset the timer
            jsReportTimer.reset();
        }

        // If we're in sensor status mode, report all pixel exposure values
        if (reportPlungerStat)
        {
            // send the report            
            plungerSensor->sendStatusReport(js, reportPlungerStatFlags, reportPlungerStatTime);

            // we have satisfied this request
            reportPlungerStat = false;
        }
        
        // If joystick reports are turned off, send a generic status report
        // periodically for the sake of the Windows config tool.
        if (!cfg.joystickEnabled && jsReportTimer.read_us() > 5000)
        {
            jsOK = js.updateStatus(statusFlags);
            jsReportTimer.reset();
        }

        // if we successfully sent a joystick report, reset the watchdog timer
        if (jsOK) 
        {
            jsOKTimer.reset();
            jsOKTimer.start();
        }

#ifdef DEBUG_PRINTF
        if (x != 0 || y != 0)
            printf("%d,%d\r\n", x, y);
#endif

        // check for connection status changes
        bool newConnected = js.isConnected() && !js.isSleeping();
        if (newConnected != connected)
        {
            // give it a moment to stabilize
            connectChangeTimer.start();
            if (connectChangeTimer.read_us() > 1000000)
            {
                // note the new status
                connected = newConnected;
                
                // done with the change timer for this round - reset it for next time
                connectChangeTimer.stop();
                connectChangeTimer.reset();
                
                // if we're newly disconnected, clean up for PC suspend mode or power off
                if (!connected)
                {
                    // turn off all outputs
                    allOutputsOff();
                    
                    // The KL25Z runs off of USB power, so we might (depending on the PC
                    // and OS configuration) continue to receive power even when the main
                    // PC power supply is turned off, such as in soft-off or suspend/sleep
                    // mode.  Any external output controller chips (TLC5940, 74HC595) might
                    // be powered from the PC power supply directly rather than from our
                    // USB power, so they might be powered off even when we're still running.
                    // To ensure cleaner startup when the power comes back on, globally
                    // disable the outputs.  The global disable signals come from GPIO lines
                    // that remain powered as long as the KL25Z is powered, so these modes
                    // will apply smoothly across power state transitions in the external
                    // hardware.  That is, when the external chips are powered up, they'll
                    // see the global disable signals as stable voltage inputs immediately,
                    // which will cause them to suppress any output triggering.  This ensures
                    // that we don't fire any solenoids or flash any lights spuriously when
                    // the power first comes on.
                    if (tlc5940 != 0)
                        tlc5940->enable(false);
                    if (hc595 != 0)
                        hc595->enable(false);
                }
            }
        }
        
        // if we have a reboot timer pending, check for completion
        if (rebootTimer.isRunning() && rebootTimer.read_us() > rebootTime_us)
            reboot(js);
        
        // if we're disconnected, initiate a new connection
        if (!connected)
        {
            // show USB HAL debug events
            extern void HAL_DEBUG_PRINTEVENTS(const char *prefix);
            HAL_DEBUG_PRINTEVENTS(">DISC");
            
            // show immediate diagnostic feedback
            js.diagFlash();
            
            // clear any previous diagnostic LED display
            diagLED(0, 0, 0);
            
            // set up a timer to monitor the reboot timeout
            Timer rebootTimer;
            rebootTimer.start();
            
            // set up a timer for diagnostic displays
            Timer diagTimer;
            diagTimer.reset();
            diagTimer.start();

            // loop until we get our connection back            
            while (!js.isConnected() || js.isSleeping())
            {
                // try to recover the connection
                js.recoverConnection();
                
                // send TLC5940 data if necessary
                if (tlc5940 != 0)
                    tlc5940->send();
                
                // show a diagnostic flash every couple of seconds
                if (diagTimer.read_us() > 2000000)
                {
                    // flush the USB HAL debug events, if in debug mode
                    HAL_DEBUG_PRINTEVENTS(">NC");
                    
                    // show diagnostic feedback
                    js.diagFlash();
                    
                    // reset the flash timer
                    diagTimer.reset();
                }
                
                // if the disconnect reboot timeout has expired, reboot
                if (cfg.disconnectRebootTimeout != 0 
                    && rebootTimer.read() > cfg.disconnectRebootTimeout)
                    reboot(js, false, 0);
            }
            
            // if we made it out of that loop alive, we're connected again!
            connected = true;
            HAL_DEBUG_PRINTEVENTS(">C");

            // Enable peripheral chips and update them with current output data
            if (tlc5940 != 0)
            {
                tlc5940->enable(true);
                tlc5940->update(true);
            }
            if (hc595 != 0)
            {
                hc595->enable(true);
                hc595->update(true);
            }
        }

        // provide a visual status indication on the on-board LED
        if (calBtnState < 2 && hbTimer.read_us() > 1000000) 
        {
            if (jsOKTimer.read_us() > 1000000)
            {
                // USB freeze - show red/yellow.
                //
                // It's been more than a second since we successfully sent a joystick
                // update message.  This must mean that something's wrong on the USB
                // connection, even though we haven't detected an outright disconnect.
                // Show a distinctive diagnostic LED pattern when this occurs.
                hb = !hb;
                diagLED(1, hb, 0);
                
                // If the reboot-on-disconnect option is in effect, treat this condition
                // as equivalent to a disconnect, since something is obviously wrong
                // with the USB connection.  
                if (cfg.disconnectRebootTimeout != 0)
                {
                    // The reboot timeout is in effect.  If we've been incommunicado for
                    // longer than the timeout, reboot.  If we haven't reached the time
                    // limit, keep running for now, and leave the OK timer running so 
                    // that we can continue to monitor this.
                    if (jsOKTimer.read() > cfg.disconnectRebootTimeout)
                        reboot(js, false, 0);
                }
                else
                {
                    // There's no reboot timer, so just keep running with the diagnostic
                    // pattern displayed.  Since we're not waiting for any other timed
                    // conditions in this state, stop the timer so that it doesn't 
                    // overflow if this condition persists for a long time.
                    jsOKTimer.stop();
                }
            }
            else if (cfg.plunger.enabled && !cfg.plunger.cal.calibrated)
            {
                // connected, plunger calibration needed - flash yellow/green
                hb = !hb;
                diagLED(hb, 1, 0);
            }
            else
            {
                // connected - flash blue/green
                hb = !hb;
                diagLED(0, hb, !hb);
            }
            
            // reset the heartbeat timer
            hbTimer.reset();
            ++hbcnt;
        }
    }
}