Aditya Mehrotra / motor_driver_screaming_fix

Modified Motor Driver Firmware to include Flash + Thermal

Dependencies:   FastPWM3 mbed-dev-STM-lean

Calibration/calibration.cpp@78:4f481ff040ee, 2022-11-11 (annotated)

Committer:
adimmit
Date:
Fri Nov 11 16:58:43 2022 +0000
Revision:
78:4f481ff040ee
Parent:
73:5676f1232a81 
changes w/ filter @ high speed;

Who changed what in which revision?

UserRevisionLine numberNew contents of line
benkatz 22:60276ba87ac6 1 /// Calibration procedures for determining position sensor offset,
benkatz 22:60276ba87ac6 2 /// phase ordering, and position sensor linearization
benkatz 22:60276ba87ac6 3 ///
benkatz 22:60276ba87ac6 4
benkatz 22:60276ba87ac6 5 #include "calibration.h"
benkatz 23:2adf23ee0305 6 #include "foc.h"
benkatz 23:2adf23ee0305 7 #include "PreferenceWriter.h"
benkatz 23:2adf23ee0305 8 #include "user_config.h"
adimmit 73:5676f1232a81 9 //#include "motor_config_U10.h"
benkatz 44:8040fa2fcb0d 10 #include "current_controller_config.h"
benkatz 22:60276ba87ac6 11
benkatz 23:2adf23ee0305 12 void order_phases(PositionSensor *ps, GPIOStruct *gpio, ControllerStruct *controller, PreferenceWriter *prefs){
benkatz 28:8c7e29f719c5 13
benkatz 22:60276ba87ac6 14 ///Checks phase order, to ensure that positive Q current produces
benkatz 22:60276ba87ac6 15 ///torque in the positive direction wrt the position sensor.
benkatz 22:60276ba87ac6 16 printf("\n\r Checking phase ordering\n\r");
benkatz 22:60276ba87ac6 17 float theta_ref = 0;
benkatz 22:60276ba87ac6 18 float theta_actual = 0;
benkatz 47:e1196a851f76 19 float v_d = V_CAL; //Put all volts on the D-Axis
benkatz 44:8040fa2fcb0d 20 float v_q = 0.0f;
benkatz 22:60276ba87ac6 21 float v_u, v_v, v_w = 0;
benkatz 44:8040fa2fcb0d 22 float dtc_u, dtc_v, dtc_w = .5f;
benkatz 22:60276ba87ac6 23 int sample_counter = 0;
benkatz 22:60276ba87ac6 24
benkatz 22:60276ba87ac6 25 ///Set voltage angle to zero, wait for rotor position to settle
benkatz 25:f5741040c4bb 26 abc(theta_ref, v_d, v_q, &v_u, &v_v, &v_w); //inverse dq0 transform on voltages
benkatz 55:c4c9fec8539c 27 svm(1.0, v_u, v_v, v_w, 0, &dtc_u, &dtc_v, &dtc_w); //space vector modulation
benkatz 22:60276ba87ac6 28 for(int i = 0; i<20000; i++){
benkatz 27:501fee691e0e 29 TIM1->CCR3 = (PWM_ARR>>1)*(1.0f-dtc_u); // Set duty cycles
benkatz 27:501fee691e0e 30 TIM1->CCR2 = (PWM_ARR>>1)*(1.0f-dtc_v);
benkatz 27:501fee691e0e 31 TIM1->CCR1 = (PWM_ARR>>1)*(1.0f-dtc_w);
benkatz 22:60276ba87ac6 32 wait_us(100);
benkatz 22:60276ba87ac6 33 }
benkatz 22:60276ba87ac6 34 //ps->ZeroPosition();
benkatz 47:e1196a851f76 35 ps->Sample(DT);
benkatz 23:2adf23ee0305 36 wait_us(1000);
benkatz 38:67e4e1453a4b 37 //float theta_start = ps->GetMechPositionFixed(); //get initial rotor position
benkatz 26:2b865c00d7e9 38 float theta_start;
benkatz 23:2adf23ee0305 39 controller->i_b = I_SCALE*(float)(controller->adc2_raw - controller->adc2_offset); //Calculate phase currents from ADC readings
benkatz 23:2adf23ee0305 40 controller->i_c = I_SCALE*(float)(controller->adc1_raw - controller->adc1_offset);
benkatz 23:2adf23ee0305 41 controller->i_a = -controller->i_b - controller->i_c;
benkatz 23:2adf23ee0305 42 dq0(controller->theta_elec, controller->i_a, controller->i_b, controller->i_c, &controller->i_d, &controller->i_q); //dq0 transform on currents
benkatz 23:2adf23ee0305 43 float current = sqrt(pow(controller->i_d, 2) + pow(controller->i_q, 2));
benkatz 23:2adf23ee0305 44 printf("\n\rCurrent\n\r");
benkatz 23:2adf23ee0305 45 printf("%f %f %f\n\r\n\r", controller->i_d, controller->i_q, current);
benkatz 22:60276ba87ac6 46 /// Rotate voltage angle
benkatz 25:f5741040c4bb 47 while(theta_ref < 4*PI){ //rotate for 2 electrical cycles
benkatz 25:f5741040c4bb 48 abc(theta_ref, v_d, v_q, &v_u, &v_v, &v_w); //inverse dq0 transform on voltages
benkatz 55:c4c9fec8539c 49 svm(1.0, v_u, v_v, v_w, 0, &dtc_u, &dtc_v, &dtc_w); //space vector modulation
benkatz 22:60276ba87ac6 50 wait_us(100);
benkatz 27:501fee691e0e 51 TIM1->CCR3 = (PWM_ARR>>1)*(1.0f-dtc_u); //Set duty cycles
benkatz 27:501fee691e0e 52 TIM1->CCR2 = (PWM_ARR>>1)*(1.0f-dtc_v);
benkatz 27:501fee691e0e 53 TIM1->CCR1 = (PWM_ARR>>1)*(1.0f-dtc_w);
benkatz 47:e1196a851f76 54 ps->Sample(DT); //sample position sensor
benkatz 38:67e4e1453a4b 55 theta_actual = ps->GetMechPositionFixed();
benkatz 26:2b865c00d7e9 56 if(theta_ref==0){theta_start = theta_actual;}
benkatz 22:60276ba87ac6 57 if(sample_counter > 200){
benkatz 22:60276ba87ac6 58 sample_counter = 0 ;
benkatz 22:60276ba87ac6 59 printf("%.4f %.4f\n\r", theta_ref/(NPP), theta_actual);
benkatz 22:60276ba87ac6 60 }
benkatz 22:60276ba87ac6 61 sample_counter++;
benkatz 22:60276ba87ac6 62 theta_ref += 0.001f;
benkatz 22:60276ba87ac6 63 }
benkatz 38:67e4e1453a4b 64 float theta_end = ps->GetMechPositionFixed();
benkatz 22:60276ba87ac6 65 int direction = (theta_end - theta_start)>0;
benkatz 22:60276ba87ac6 66 printf("Theta Start: %f Theta End: %f\n\r", theta_start, theta_end);
benkatz 22:60276ba87ac6 67 printf("Direction: %d\n\r", direction);
benkatz 23:2adf23ee0305 68 if(direction){printf("Phasing correct\n\r");}
benkatz 22:60276ba87ac6 69 else if(!direction){printf("Phasing incorrect. Swapping phases V and W\n\r");}
benkatz 23:2adf23ee0305 70 PHASE_ORDER = direction;
benkatz 22:60276ba87ac6 71 }
benkatz 22:60276ba87ac6 72
benkatz 22:60276ba87ac6 73
benkatz 23:2adf23ee0305 74 void calibrate(PositionSensor *ps, GPIOStruct *gpio, ControllerStruct *controller, PreferenceWriter *prefs){
benkatz 22:60276ba87ac6 75 /// Measures the electrical angle offset of the position sensor
benkatz 22:60276ba87ac6 76 /// and (in the future) corrects nonlinearity due to position sensor eccentricity
benkatz 22:60276ba87ac6 77 printf("Starting calibration procedure\n\r");
benkatz 46:2d4b1dafcfe3 78 float * error_f;
benkatz 46:2d4b1dafcfe3 79 float * error_b;
benkatz 46:2d4b1dafcfe3 80 int * lut;
benkatz 46:2d4b1dafcfe3 81 int * raw_f;
benkatz 46:2d4b1dafcfe3 82 int * raw_b;
benkatz 46:2d4b1dafcfe3 83 float * error;
benkatz 46:2d4b1dafcfe3 84 float * error_filt;
benkatz 22:60276ba87ac6 85
benkatz 25:f5741040c4bb 86 const int n = 128*NPP; // number of positions to be sampled per mechanical rotation. Multiple of NPP for filtering reasons (see later)
benkatz 47:e1196a851f76 87 const int n2 = 40; // increments between saved samples (for smoothing motion)
benkatz 25:f5741040c4bb 88 float delta = 2*PI*NPP/(n*n2); // change in angle between samples
benkatz 46:2d4b1dafcfe3 89 error_f = new float[n](); // error vector rotating forwards
benkatz 46:2d4b1dafcfe3 90 error_b = new float[n](); // error vector rotating backwards
benkatz 28:8c7e29f719c5 91 const int n_lut = 128;
benkatz 46:2d4b1dafcfe3 92 lut = new int[n_lut](); // clear any old lookup table before starting.
benkatz 46:2d4b1dafcfe3 93
benkatz 46:2d4b1dafcfe3 94 error = new float[n]();
benkatz 46:2d4b1dafcfe3 95 const int window = 128;
benkatz 46:2d4b1dafcfe3 96 error_filt = new float[n]();
benkatz 46:2d4b1dafcfe3 97 float cogging_current[window] = {0};
benkatz 46:2d4b1dafcfe3 98
benkatz 28:8c7e29f719c5 99 ps->WriteLUT(lut);
benkatz 46:2d4b1dafcfe3 100 raw_f = new int[n]();
benkatz 46:2d4b1dafcfe3 101 raw_b = new int[n]();
benkatz 22:60276ba87ac6 102 float theta_ref = 0;
benkatz 22:60276ba87ac6 103 float theta_actual = 0;
benkatz 47:e1196a851f76 104 float v_d = V_CAL; // Put volts on the D-Axis
benkatz 44:8040fa2fcb0d 105 float v_q = 0.0f;
benkatz 22:60276ba87ac6 106 float v_u, v_v, v_w = 0;
benkatz 44:8040fa2fcb0d 107 float dtc_u, dtc_v, dtc_w = .5f;
benkatz 22:60276ba87ac6 108
benkatz 22:60276ba87ac6 109
benkatz 22:60276ba87ac6 110 ///Set voltage angle to zero, wait for rotor position to settle
benkatz 25:f5741040c4bb 111 abc(theta_ref, v_d, v_q, &v_u, &v_v, &v_w); // inverse dq0 transform on voltages
benkatz 55:c4c9fec8539c 112 svm(1.0, v_u, v_v, v_w, 0, &dtc_u, &dtc_v, &dtc_w); // space vector modulation
benkatz 22:60276ba87ac6 113 for(int i = 0; i<40000; i++){
benkatz 27:501fee691e0e 114 TIM1->CCR3 = (PWM_ARR>>1)*(1.0f-dtc_u); // Set duty cycles
benkatz 24:58c2d7571207 115 if(PHASE_ORDER){
benkatz 27:501fee691e0e 116 TIM1->CCR2 = (PWM_ARR>>1)*(1.0f-dtc_v);
benkatz 27:501fee691e0e 117 TIM1->CCR1 = (PWM_ARR>>1)*(1.0f-dtc_w);
benkatz 22:60276ba87ac6 118 }
benkatz 22:60276ba87ac6 119 else{
benkatz 27:501fee691e0e 120 TIM1->CCR1 = (PWM_ARR>>1)*(1.0f-dtc_v);
benkatz 27:501fee691e0e 121 TIM1->CCR2 = (PWM_ARR>>1)*(1.0f-dtc_w);
benkatz 22:60276ba87ac6 122 }
benkatz 22:60276ba87ac6 123 wait_us(100);
benkatz 22:60276ba87ac6 124 }
benkatz 47:e1196a851f76 125 ps->Sample(DT);
benkatz 23:2adf23ee0305 126 controller->i_b = I_SCALE*(float)(controller->adc2_raw - controller->adc2_offset); //Calculate phase currents from ADC readings
benkatz 23:2adf23ee0305 127 controller->i_c = I_SCALE*(float)(controller->adc1_raw - controller->adc1_offset);
benkatz 23:2adf23ee0305 128 controller->i_a = -controller->i_b - controller->i_c;
benkatz 23:2adf23ee0305 129 dq0(controller->theta_elec, controller->i_a, controller->i_b, controller->i_c, &controller->i_d, &controller->i_q); //dq0 transform on currents
benkatz 23:2adf23ee0305 130 float current = sqrt(pow(controller->i_d, 2) + pow(controller->i_q, 2));
benkatz 26:2b865c00d7e9 131 printf(" Current Angle : Rotor Angle : Raw Encoder \n\r\n\r");
benkatz 25:f5741040c4bb 132 for(int i = 0; i<n; i++){ // rotate forwards
benkatz 22:60276ba87ac6 133 for(int j = 0; j<n2; j++){
benkatz 22:60276ba87ac6 134 theta_ref += delta;
benkatz 25:f5741040c4bb 135 abc(theta_ref, v_d, v_q, &v_u, &v_v, &v_w); // inverse dq0 transform on voltages
benkatz 55:c4c9fec8539c 136 svm(1.0, v_u, v_v, v_w, 0, &dtc_u, &dtc_v, &dtc_w); // space vector modulation
benkatz 27:501fee691e0e 137 TIM1->CCR3 = (PWM_ARR>>1)*(1.0f-dtc_u);
benkatz 25:f5741040c4bb 138 if(PHASE_ORDER){ // Check phase ordering
benkatz 27:501fee691e0e 139 TIM1->CCR2 = (PWM_ARR>>1)*(1.0f-dtc_v); // Set duty cycles
benkatz 27:501fee691e0e 140 TIM1->CCR1 = (PWM_ARR>>1)*(1.0f-dtc_w);
benkatz 22:60276ba87ac6 141 }
benkatz 22:60276ba87ac6 142 else{
benkatz 27:501fee691e0e 143 TIM1->CCR1 = (PWM_ARR>>1)*(1.0f-dtc_v);
benkatz 27:501fee691e0e 144 TIM1->CCR2 = (PWM_ARR>>1)*(1.0f-dtc_w);
benkatz 22:60276ba87ac6 145 }
benkatz 22:60276ba87ac6 146 wait_us(100);
benkatz 47:e1196a851f76 147 ps->Sample(DT);
benkatz 22:60276ba87ac6 148 }
benkatz 47:e1196a851f76 149 ps->Sample(DT);
benkatz 38:67e4e1453a4b 150 theta_actual = ps->GetMechPositionFixed();
benkatz 22:60276ba87ac6 151 error_f[i] = theta_ref/NPP - theta_actual;
benkatz 22:60276ba87ac6 152 raw_f[i] = ps->GetRawPosition();
benkatz 22:60276ba87ac6 153 printf("%.4f %.4f %d\n\r", theta_ref/(NPP), theta_actual, raw_f[i]);
benkatz 22:60276ba87ac6 154 //theta_ref += delta;
benkatz 22:60276ba87ac6 155 }
benkatz 26:2b865c00d7e9 156
benkatz 25:f5741040c4bb 157 for(int i = 0; i<n; i++){ // rotate backwards
benkatz 22:60276ba87ac6 158 for(int j = 0; j<n2; j++){
benkatz 22:60276ba87ac6 159 theta_ref -= delta;
benkatz 25:f5741040c4bb 160 abc(theta_ref, v_d, v_q, &v_u, &v_v, &v_w); // inverse dq0 transform on voltages
benkatz 55:c4c9fec8539c 161 svm(1.0, v_u, v_v, v_w, 0, &dtc_u, &dtc_v, &dtc_w); // space vector modulation
benkatz 27:501fee691e0e 162 TIM1->CCR3 = (PWM_ARR>>1)*(1.0f-dtc_u);
benkatz 24:58c2d7571207 163 if(PHASE_ORDER){
benkatz 27:501fee691e0e 164 TIM1->CCR2 = (PWM_ARR>>1)*(1.0f-dtc_v);
benkatz 27:501fee691e0e 165 TIM1->CCR1 = (PWM_ARR>>1)*(1.0f-dtc_w);
benkatz 22:60276ba87ac6 166 }
benkatz 22:60276ba87ac6 167 else{
benkatz 27:501fee691e0e 168 TIM1->CCR1 = (PWM_ARR>>1)*(1.0f-dtc_v);
benkatz 27:501fee691e0e 169 TIM1->CCR2 = (PWM_ARR>>1)*(1.0f-dtc_w);
benkatz 22:60276ba87ac6 170 }
benkatz 22:60276ba87ac6 171 wait_us(100);
benkatz 47:e1196a851f76 172 ps->Sample(DT);
benkatz 22:60276ba87ac6 173 }
benkatz 47:e1196a851f76 174 ps->Sample(DT); // sample position sensor
benkatz 38:67e4e1453a4b 175 theta_actual = ps->GetMechPositionFixed(); // get mechanical position
benkatz 22:60276ba87ac6 176 error_b[i] = theta_ref/NPP - theta_actual;
benkatz 22:60276ba87ac6 177 raw_b[i] = ps->GetRawPosition();
benkatz 22:60276ba87ac6 178 printf("%.4f %.4f %d\n\r", theta_ref/(NPP), theta_actual, raw_b[i]);
benkatz 22:60276ba87ac6 179 //theta_ref -= delta;
benkatz 22:60276ba87ac6 180 }
benkatz 22:60276ba87ac6 181
benkatz 22:60276ba87ac6 182 float offset = 0;
benkatz 22:60276ba87ac6 183 for(int i = 0; i<n; i++){
benkatz 25:f5741040c4bb 184 offset += (error_f[i] + error_b[n-1-i])/(2.0f*n); // calclate average position sensor offset
benkatz 22:60276ba87ac6 185 }
benkatz 25:f5741040c4bb 186 offset = fmod(offset*NPP, 2*PI); // convert mechanical angle to electrical angle
benkatz 23:2adf23ee0305 187
benkatz 22:60276ba87ac6 188
benkatz 25:f5741040c4bb 189 ps->SetElecOffset(offset); // Set position sensor offset
benkatz 23:2adf23ee0305 190 __float_reg[0] = offset;
benkatz 23:2adf23ee0305 191 E_OFFSET = offset;
benkatz 22:60276ba87ac6 192
benkatz 22:60276ba87ac6 193 /// Perform filtering to linearize position sensor eccentricity
benkatz 22:60276ba87ac6 194 /// FIR n-sample average, where n = number of samples in one electrical cycle
benkatz 22:60276ba87ac6 195 /// This filter has zero gain at electrical frequency and all integer multiples
benkatz 25:f5741040c4bb 196 /// So cogging effects should be completely filtered out.
benkatz 22:60276ba87ac6 197
benkatz 46:2d4b1dafcfe3 198
benkatz 22:60276ba87ac6 199 float mean = 0;
benkatz 25:f5741040c4bb 200 for (int i = 0; i<n; i++){ //Average the forward and back directions
benkatz 22:60276ba87ac6 201 error[i] = 0.5f*(error_f[i] + error_b[n-i-1]);
benkatz 22:60276ba87ac6 202 }
benkatz 22:60276ba87ac6 203 for (int i = 0; i<n; i++){
benkatz 22:60276ba87ac6 204 for(int j = 0; j<window; j++){
benkatz 25:f5741040c4bb 205 int ind = -window/2 + j + i; // Indexes from -window/2 to + window/2
benkatz 22:60276ba87ac6 206 if(ind<0){
benkatz 25:f5741040c4bb 207 ind += n;} // Moving average wraps around
benkatz 22:60276ba87ac6 208 else if(ind > n-1) {
benkatz 22:60276ba87ac6 209 ind -= n;}
benkatz 22:60276ba87ac6 210 error_filt[i] += error[ind]/(float)window;
benkatz 22:60276ba87ac6 211 }
benkatz 23:2adf23ee0305 212 if(i<window){
benkatz 23:2adf23ee0305 213 cogging_current[i] = current*sinf((error[i] - error_filt[i])*NPP);
benkatz 23:2adf23ee0305 214 }
benkatz 22:60276ba87ac6 215 //printf("%.4f %4f %.4f %.4f\n\r", error[i], error_filt[i], error_f[i], error_b[i]);
benkatz 22:60276ba87ac6 216 mean += error_filt[i]/n;
benkatz 22:60276ba87ac6 217 }
benkatz 25:f5741040c4bb 218 int raw_offset = (raw_f[0] + raw_b[n-1])/2; //Insensitive to errors in this direction, so 2 points is plenty
benkatz 28:8c7e29f719c5 219
saloutos 58:32e8927fe39f 220 printf("Raw offset: %d \n\r", raw_offset);
benkatz 28:8c7e29f719c5 221
benkatz 23:2adf23ee0305 222 printf("\n\r Encoder non-linearity compensation table\n\r");
benkatz 46:2d4b1dafcfe3 223 printf(" Sample Number : Lookup Index : Lookup Value\n\r\n\r");
saloutos 58:32e8927fe39f 224 for (int i = 0; i<n_lut; i++){
saloutos 58:32e8927fe39f 225 // build lookup table
saloutos 58:32e8927fe39f 226 int ind = (raw_offset>>12) + i; // shifted by lut_shift to ensure index is from 0 to 128
saloutos 58:32e8927fe39f 227
benkatz 22:60276ba87ac6 228 if(ind > (n_lut-1)){
benkatz 22:60276ba87ac6 229 ind -= n_lut;
benkatz 22:60276ba87ac6 230 }
benkatz 22:60276ba87ac6 231 lut[ind] = (int) ((error_filt[i*NPP] - mean)*(float)(ps->GetCPR())/(2.0f*PI));
saloutos 58:32e8927fe39f 232 //int temp = (int) ((error_filt[i*NPP] - mean)*(float)(ps->GetCPR())/(2.0f*PI));
benkatz 46:2d4b1dafcfe3 233 printf("%d %d %d \n\r", i, ind, lut[ind]);
benkatz 26:2b865c00d7e9 234 wait(.001);
benkatz 22:60276ba87ac6 235 }
benkatz 23:2adf23ee0305 236
benkatz 25:f5741040c4bb 237 ps->WriteLUT(lut); // write lookup table to position sensor object
saloutos 58:32e8927fe39f 238
benkatz 23:2adf23ee0305 239 //memcpy(controller->cogging, cogging_current, sizeof(controller->cogging)); //compensation doesn't actually work yet....
benkatz 55:c4c9fec8539c 240
benkatz 55:c4c9fec8539c 241 memcpy(&ENCODER_LUT, lut, 128*4); // copy the lookup table to the flash array
benkatz 23:2adf23ee0305 242 printf("\n\rEncoder Electrical Offset (rad) %f\n\r", offset);
benkatz 55:c4c9fec8539c 243 //for(int i = 0; i<128; i++){printf("%d\n\r", __int_reg[i]);}
benkatz 55:c4c9fec8539c 244 //printf("\n\r %d \n\r", sizeof(lut));
benkatz 55:c4c9fec8539c 245
benkatz 22:60276ba87ac6 246
benkatz 23:2adf23ee0305 247 if (!prefs->ready()) prefs->open();
benkatz 25:f5741040c4bb 248 prefs->flush(); // write offset and lookup table to flash
benkatz 25:f5741040c4bb 249 prefs->close();
benkatz 46:2d4b1dafcfe3 250
benkatz 46:2d4b1dafcfe3 251 delete[] error_f; //gotta free up that ram
benkatz 46:2d4b1dafcfe3 252 delete[] error_b;
benkatz 46:2d4b1dafcfe3 253 delete[] lut;
benkatz 46:2d4b1dafcfe3 254 delete[] raw_f;
benkatz 46:2d4b1dafcfe3 255 delete[] raw_b;
benkatz 23:2adf23ee0305 256
benkatz 22:60276ba87ac6 257 }