(working) Use this code for calibrating the Load cells.
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doc/key_topics.md
- Committer:
- RGurav
- Date:
- 2018-07-19
- Revision:
- 2:2f9f9f7f0243
- Parent:
- 0:76fed7dd9235
File content as of revision 2:2f9f9f7f0243:
Key Topics ========== [TOC] # Register Interface {#registerinterface} The ADI Sense module provides a register-style interface for the purpose of exchanging configuration, status, and data with the host application processor. ## Overview {#registerinterface_overview} The registers can be divided broadly into the following categories: * Command input register - This special register is used to issue commands to the module. - New commands are typically ignored until the running command has completed (as indicated via the Status registers) * Configuration input registers - Configuration registers are used to specify configuration parameters for use by the module, typically specifying details such as operating mode, sensor information, limits, and many other options. - Changes to configuration input registers are typically ignored until a command is issued to "apply" the configuration on the device. * Status output registers - Status information is provided by the module via these read-only registers - Dedicated output signals (e.g. ERROR and ALERT) may be linked with this status information - The host application processor may acknowledge and reset/clear the status indicators by reading the relevant status registers. The status indicators will be set again if the underlying condition is subsequently detected again * Data output registers - Measurement data samples produced by the module are typically accessed via a FIFO-style register which may be read repeatedly until all available data has been consumed. - Data samples are provided in a pre-determined format according to the measurement mode, and typically comprise a processed measurement value, status flags, measurement channel identifier and, optionally, the raw (unprocessed) data sample retrieved from the sensor input channel. * Keyhole access registers - Access to large internal memory regions within the module is typically provided via an pair of "keyhole" registers, consisting of an address register and a data register. An address (i.e. an starting offset within the region) must first be written to the address register, then the companion data register may be accessed repeatedly to read/write data to the corresponding region. The address is automatically incremented with each access to the data register, so that data can be transferred in a single burst for efficiency. # Configuration {#configuration} The ADI Sense module is a flexible measurement processor which must be configured via the [register interface](@ref #registerinterface) before it can be used to acquire data from its external sensor inputs. ## Overview {#configuration_overview} A configuration consists of the following elements: * Global configuration register settings, such as: - Operating modes - Power configuration - Measurement cycle timing - External reference values * Channel-specific register settings, such as: - measurement count - connected sensor type - sensor configuration details - settling time - filter options - threshold limits - calibration adjustments * Optional user-defined analog sensor linearisation data - used to compensate for inherent non-linear characteristics of analog sensors - supplied via a Look-Up Table data structure with a specific format - allows the user to leverage the data acquisition and processing features of the ADI Sense module for use with non-standard or unsupported sensors ## Configuration data structure {#configuration_data} Although the module can be configured and managed directly via the [register interface](@ref #registerinterface), the ADI Sense Host Library provides a level of abstraction above this which allows a more simplified programming paradigm for the device. A single C-language configuration data structure can be used to define all configuration values for the ADI Sense module. This can be passed to the relevant ADI Sense Host Library API functions, which will do the work of translating the configuration details into the appropriate register values and sending them to the module via its host communication interface. The [examples](doc/examples.md) provided with the ADI Sense Host Library demonstrate this configuration method. Individual configurations are stored and compiled as .c files, and a configuration may be selected and loaded by the application code. Note that only the essential configuration fields are filled, depending on the specific sensor configuration and operating mode required. ## Loading and Applying a configuration {#configuration_loading} Configuration data must first be loaded via the @ref adi_sense_SetConfig API function - which updates the registers on the module according to the supplied configuration details - and then applied by calling the @ref adi_sense_ApplyConfigUpdates function which issues a special command to instruct the module to apply the new configuration. If user-defined linearisation data is also required, this must also be loaded via the @ref adi_sense_1000_SetLutData function _before_ applying the new configuration. To avoid loading the configuration details to the module every time it is powered on, it is possible to save it to non-volatile memory on the module using @ref adi_sense_SaveConfig and @ref adi_sense_SaveLutData. The saved configuration is automatically restored by default when the module is subsequently reset or powered on, and can also be reloaded on demand if required using the @ref adi_sense_RestoreConfig and @ref adi_sense_RestoreLutData functions. Note that, in all cases, @ref adi_sense_ApplyConfigUpdates _must_ be called to instruct the module to apply the configuration before will be used. Once a valid configuration has been loaded and applied, the user may issue commands to the module to initiate measurement cycles, internal calibration, or diagnostic routines (all of which depend on a valid configuration being applied in advance). ## Configuration errors {#configuration_errors} Attempts to load invalid configuration details will be flagged via the relevant status registers and signals. After calling @ref adi_sense_ApplyConfigUpdates, it is advisable to check the status of the module by calling @ref adi_sense_GetStatus and examining the relevant status information returned from the module. Subsequent commands issued to the module may not execute correctly in the presence of unresolved configuration errors. # Measurement Cycles {#measurementcycles} ## Overview {#measurementcycles_overview} Conversions are carried out sequentially across each of the enabled channels in a predictable pattern which has a defined order and user-specified number of conversions per channel. This is typically referred to as the _Measurement Sequence_. A _Measurement Cycle_ essentially consists of a single _Measurement Sequence_ which may be repeated at specified time intervals. The configuration parameters required to define the Measurement Cycle and Sequence are as follows: * Cycle interval time (specified in microseconds/milliseconds/seconds) * For each enabled sensor input channel: - Number of conversions-per-cycle - Extra settling time (specified in microseconds) In addition to the cycle time, the following operating modes dictate when and how many cycles should be executed: * **Single-Cycle Mode** - Executes a single Measurement Cycle and stops * **Continuous Mode** - Executes Measurement Cycles continuously until stopped by the host application processor * **Multi-Cycle Mode** - Executes a specified number (burst) of Measurement Cycles and stores the results in a buffer for retrieval by the host. - Repeats this indefinitely at specified intervals (multi-cycle burst interval) until stopped by the host application processor. ## Executing Measurement Cycles {#measurementcycles_executing} Once a valid configuration is loaded (see @ref #configuration), Measurement Cycles are initiated by the host application processor via @ref adi_sense_StartMeasurement, and may be stopped if necessary via @ref adi_sense_StopMeasurement. These functions issue the relevant commands to the ADI Sense module via its dedicate command register. Certain auxiliary tasks may also be carried out internally by the module on a per-cycle basis, such as Calibration and Diagnostics. These are discussed in in later sections below. ## Sequence Order {#measurementcycles_sequence} The sequence is constructed according to which channels are enabled and how many measurements must be performed per channel. The arrangement is similar to round-robin scheduling - a measurement is carried out on each enabled channel, in ascending channel order, and then the loop is repeated until the requested number of measurements on each channel has been satisfied. For example, lets say channels [0, 3, 4, 5] are enabled, with measurementsPerCycle set as follows: channelId | measurementsPerCycle --------- | -------------------- CJC_1 | 4 SENSOR_0 | 2 I2C_1 | 3 SPI_0 | 1 The length of the sequence would be 10 measurements in total, and the order in which the channel measurements appear in the sequence would look like this: | **CJC_1** | **SENSOR_0** | **I2C_1** | **SPI_0** | **CJC_1** | **SENSOR_0** | **I2C_1** | **CJC_1** | **I2C_1** | **CJC_1** | When measurement data samples are retrieved from the ADI Sense by the host application, this is the order in which those data samples will appear. The ADI Sense 1000 provides up to 13 measurement channels, and allows a maximum measurementsPerCycle of 128, so a single cycle can produce a maximum of 1664 measurements. In other words, the maximum length of the sequence is 1664. ## Sequence Timing {#measurementcycles_timing} The timing of each measurement within the sequence depends on a number of factors: * **Settling time** - A settling time is applied when switching between each channel (unless only a single channel in the sequence), particularly to allow the analog front-end circuit to stabilise before a conversion is performed. - Each channel is subject to a minimum settling time (e.g. 500 microseconds) - Additional settling time can be configured per-channel if required - As the analog sensor channels are multi-plexed into a single physical input channel, with different front-end circuit configurations for each, the settling and conversion of the analog channels must be done one-at-a-time in series. Their settling time starts only when the channel is reached in the sequence. - Digital sensors operate independently, and so are activated in parallel to other sensors. Consequently, their settling time may start at the start of a cycle, or immediately after a previous conversion result has been obtained from the sensor. * **Conversion time** - Once the settling time has passed, a conversion is initiated to obtain a raw measurement value from the sensor input. - The time required for the conversion may be influenced by factors such as filter configuration (in the case of analog channels) or specific digital sensor performance characteristics and configuration options. * **Processing time** - Once the raw conversion result is obtained, it is subjected to further processing to apply correction for non-linear sensors, calibration adjustments, and conversion into standard measurement units - The processing time varies depending on the sensor type and correction algorithms to be applied, but a standard budget of processing time (e.g. 500 microseconds) is allocated to each channel to produce consistent and predictable time separation between the measurement results. So, to summarise, the distinct phases for each measurement on each channel typically look like this: **settling** > **conversion** > **processing** > **publishing** Taking the sequence example in the previous section, let's assume a base settling time (_Ts_) and processing time (_Tp_) of 500 microseconds for each channel and the following variable timing parameters _Te_ and _Tc_ (in units of microseconds): channelId | extraSettlingTime (_Te_) | conversionTime (_Tc_) | sum (_Ts_ + _Te_ + _Tc_ + _Tp_) | measurementsPerCycle | total --------- | ------------------------ | --------------------- | ------------------------------- | -------------------- | ----- CJC_1 | 4000 | 50000 | 55000 | 4 | 220000 SENSOR_0 | 1000 | 50000 | 52000 | 2 | 104000 I2C_1 | 20000 | 1000 | 22000 | 3 | 66000 SPI_0 | 0 | 800 | 1800 | 1 | 1800 To clarify: _Te_ above comes directly from the channel configuration. _Tc_, however, is dictated by the sensor and its configuration. The minimum time required for the cycle to complete is, in the above example, 391800 microseconds. If the selected operating mode is Continuous or Multi-Cycle mode, the configuration must also specify the interval between successive cycles (cycleInterval). If this is less than the actual time required to complete the cycle, the next cycle will start immediately after the completion of the previous one; if it is more, there will be a delay until the next cycle is started. ## Measurement Results storage and retrieval {#measurementcycles_publishing} As part of module configuration, a data-ready mode must be selected to decide how measurements results are made available and retained for consuming by the host application processor: * **Per-Conversion** - In this mode, each measurement result (a.k.a. data sample) is made available as soon as it is ready. - Only a single result is stored, and it is overwritten when the next measurement result becomes ready. Only the latest result is retained. - The host application processor must, therefore, consume each single measurement result (by reading the DATA_FIFO register) as soon as the result becomes available. * **Per-Cycle** - In this mode, the measurement results from a full cycle (10 data samples, in the example above) are made available only when the measurement cycle is complete. - The results are overwritten when the next measurement cycle (if any) is completed. - The host application processor must consume the measurement results in a batch as soon as they become available. * **Per-Multicycle-Burst** - In this mode, the measurement results from a burst of measurement cycles are made available only when thise measurement cycles are completed. - The results are overwritten when the next burst of measurement cycles are completed. - The host application processor must consume the measurement results in a batch as soon as they become available. - Note that this data-ready mode is only available when the Multi-Cycle operating mode is also selected. When new measurement results are ready for retrieval, the DRDY output signal is asserted. The host application may check this signal continuously, or attach an interrupt notification to this signal, to ensure that measurement results are retrieved in a timely fashion before they are subsequently overwritten by the next conversion/cycle. Alternatively, the host application may also read the STATUS register to check the DRDY status indicator. The ADI Sense Host Library API provides the following functions which are relevant for data retrieval: * @ref adi_sense_RegisterGpioCallback for recieving DRDY interrupt notifications * @ref adi_sense_GetGpioState for polling the state of the DRDY signal * @ref adi_sense_GetStatus for reading the module status registers * @ref adi_sense_GetData for retrieveing the measurement results from the module The @ref adi_sense_1000_GetDataReadyModeInfo API function, specific to the ADI Sense 1000, is also useful for obtaining information on the number of measurement results to expect when the DRDY indicator is asserted, based on the operating and data-ready mode configuration settings currently set in the module registers. # Calibration {#calibration} The ADI Sense module incorporates a number of calibration measures to ensure the accuracy of measurement results, described in the following sections. These mostly pertain to the analog measurement channels, but some provisions are also included for calibration of digital sensors. ## Factory calibration {#calibration_factory} Calibration is performed during factory production for error introduced by components (e.g. resistors, switches) present on the signal paths of the module's analog front-end. Calibration offset and gain values are calculated and stored in non-volatile memory within the module as part of the production process. These are applied automatically without intervention from the host application. ## Internal auto-calibration {#calibration_internal} The high-accuracy ADC incorporated within the ADI Sense module includes internal calibration functions to assist in removing offset or gain errors internal to that ADC. As this is a time-consuming process, it is invoked only in the following circumstances: * The host application issues a self-calibration command (@ref adi_sense_RunCalibration) * The host application updates the module configuration and the module determines, based on the configuration changes, that re-calibration is required. In this case, the calibration is carried out at the point where the new configuration settings are applied (@ref adi_sense_ApplyConfigUpdates) In all cases, a valid configuration must be set and it used as part of the calibration process. External sensors and reference circuits must be connected for calibration to work correctly. ## User calibration {#calibration_user} Additional gain and offset correction parameters may be specified per-channel as part of the module configuration. These are applied as a final step to each measurement result from the channel during the final stages of processing before the data sample is made available to the host processor. # Diagnostics {#diagnostics} The ADC within the ADI Sense module includes a range of sophisticated diagnostic features to automatically detect error conditions such as under-/over-voltage on analog input signals, supply voltage errors, reference detection errors and more. These are enabled by default and, if triggered, will result in an ERROR or ALERT signal being asserted by the module. Diagnostic status can be queried via the module status registers (@ref adi_sense_GetStatus). Additional diagnostic tests may be executed by the module to detect additional error conditions such as a disconnected or mis-wired sensor. These tests are typically time-consuming, and so are carried out only if selected by the user: * Sensor diagnostics may be requested by executing a dedicated diagnostics command (@ref adi_sense_RunDiagnostics) * Sensor diagnostics may be optionally executed at the start of each measurement cycle, at a frequency determined by the user through the configuration parameters (see @ref ADI_SENSE_1000_DIAGNOSTICS_CONFIG) # Sensor Linearisation {#linearisation} Analog sensors typically produce an output which is not completely linear or directly proportional with respect to their input. Different sensor types generally have different linearity characteristics, each requiring different correction methods or coefficients for accurate translation of the sensor output back to the corresponding input. Typical methods include use of linearisation formulae (e.g. polynomial equations with variable coefficients), or tables of sample input values and their corresponding outputs which can be used with interpolation to perform the translation. The ADI Sense module performs linearisation and calibration correction of the analog sensor measurements, and incorporates the linearisation functions complete with coefficients or translation tables for a range of supported sensor types. On the ADI Sense 1000, for example, measurement results from any [sensor types](@ref ADI_SENSE_1000_ADC_SENSOR_TYPE) named with the "_L1" suffix or with a specific sensor model name (e.g. @ref ADI_SENSE_1000_ADC_SENSOR_VOLTAGE_PRESSURE_AMPHENOL_NPA300X) will be automatically linearised using built-in linearisation functions and coefficients or translation tables. It is also possible to have ADI Sense perform linearisation on other sensor types. A range of [sensor type IDs](@ref ADI_SENSE_1000_ADC_SENSOR_TYPE) named with an "_L2" suffix are reserved for this purpose. By specifying one of these sensor types, and by providing the necessary linearisation information for that sensor type as part of a "look-up table" data structure loaded via the @ref adi_sense_1000_SetLutData API function, the ADI Sense module can be extended to work with sensor variants which require a different linearisation what is already provided through built-in methods. Linearisation data may be provided in the form of a coefficient list for a polynomial equation, or as a translation table, depending on what is most appropriate for that sensor. Translation tables can be expressed in a number of formats, such as 1- or 2-Dimensional tables, with equally- or non-equally-spaced vectors. 2-D tables are used where the sensor output is affected by both the sensor input and another factor such as the operating temperature of the sensor itself. If the sensor output values can be captured for an equally-spaced set of input values (i.e. values separated by a constant increment, such as 3,6,9,12,etc.), the equally-spaced table formats allow for a more compact represenation as only the ouput values need to be listed individually. Multiple coefficient lists can be specified for a given sensor type, along with an applicable range of input values, as it may be necessary to apply different equations depending on the input range. For example, RTD sensors feature a different linearity curve for input ranges above/below 0 degrees Celsius. The ADI Sense 1000 allows a flexible look-up table (LUT) data structure up to a [maximum size](@ref ADI_SENSE_LUT_MAX_SIZE) to be loaded by the user for use with custom "L2" sensor types. The LUT data structure format, defined as @ref ADI_SENSE_1000_LUT, allows for a variable set of tables of different formats to be included as part of the overall data structure. Each table is preceeded by a descriptor which specifies the format of the following table. A single top-level header at the start of the LUT specifies how many tables are contained within. The LUT structure basically looks like this: |---------------------| | top-level header | |---------------------| | table #0 descriptor | | table #0 data | |---------------------| | table #1 descriptor | | table #1 data | |---------------------| ~~~ |---------------------| | table #N descriptor | | table #N data | |---------------------| To cater for this flexibility, the data structure definition is inherently complex. To absorb some of this complexity, a supplementary API function named @ref adi_sense_1000_AssembleLutData is provided. By providing a list of pointers to descriptors and data elements for each table to be included in the LUT structure, along with buffer of allocated memory, this function constructs the top-level header and appends each table and also fills some fields within the table descriptors (e.g. length, CRC). Please refer to the "user_lut_data" application example for an illustration of how this function can be used.