An input/output controller for virtual pinball machines, with plunger position tracking, accelerometer-based nudge sensing, button input encoding, and feedback device control.

Dependencies:   USBDevice mbed FastAnalogIn FastIO FastPWM SimpleDMA

/media/uploads/mjr/pinscape_no_background_small_L7Miwr6.jpg

The Pinscape Controller is a special-purpose software project that I wrote for my virtual pinball machine.

New version: V2 is now available! The information below is for version 1, which will continue to be available for people who prefer the original setup.

What exactly is a virtual pinball machine? It's basically a video-game pinball emulator built to look like a real pinball machine. (The picture at right is the one I built.) You start with a standard pinball cabinet, either built from scratch or salvaged from a real machine. Inside, you install a PC motherboard to run the software, and install TVs in place of the playfield and backglass. Several Windows pinball programs can take advantage of this setup, including the open-source project Visual Pinball, which has hundreds of tables available. Building one of these makes a great DIY project, and it's a good way to add to your skills at woodworking, computers, and electronics. Check out the Cabinet Builders' Forum on vpforums.org for lots of examples and advice.

This controller project is a key piece in my setup that helps integrate the video game into the pinball cabinet. It handles several input/output tasks that are unique to virtual pinball machines. First, it lets you connect a mechanical plunger to the software, so you can launch the ball like on a real machine. Second, it sends "nudge" data to the software, based on readings from an accelerometer. This lets you interact with the game physically, which makes the playing experience more realistic and immersive. Third, the software can handle button input (for wiring flipper buttons and other cabinet buttons), and fourth, it can control output devices (for tactile feedback, button lights, flashers, and other special effects).

Documentation

The Hardware Build Guide (PDF) has detailed instructions on how to set up a Pinscape Controller for your own virtual pinball cabinet.

Update notes

December 2015 version: This version fully supports the new Expansion Board project, but it'll also run without it. The default configuration settings haven't changed, so existing setups should continue to work as before.

August 2015 version: Be sure to get the latest version of the Config Tool for windows if you're upgrading from an older version of the firmware. This update adds support for TSL1412R sensors (a version of the 1410 sensor with a slightly larger pixel array), and a config option to set the mounting orientation of the board in the firmware rather than in VP (for better support for FP and other pinball programs that don't have VP's flexibility for setting the rotation).

Feb/March 2015 software versions: If you have a CCD plunger that you've been using with the older versions, and the plunger stops working (or doesn't work as well) after you update to the latest version, you might need to increase the brightness of your light source slightly. Check the CCD exposure with the Windows config tool to see if it looks too dark. The new software reads the CCD much more quickly than the old versions did. This makes the "shutter speed" faster, which might require a little more light to get the same readings. The CCD is actually really tolerant of varying light levels, so you probably won't have to change anything for the update - I didn't. But if you do have any trouble, have a look at the exposure meter and try a slightly brighter light source if the exposure looks too dark.

Downloads

  • Config tool for Windows (.exe and C# source): this is a Windows program that lets you view the raw pixel data from the CCD sensor, trigger plunger calibration mode, and configure some of the software options on the controller.
  • Custom VP builds: I created modified versions of Visual Pinball 9.9 and Physmod5 that you might want to use in combination with this controller. The modified versions have special handling for plunger calibration specific to the Pinscape Controller, as well as some enhancements to the nudge physics. If you're not using the plunger, you might still want it for the nudge improvements. The modified version also works with any other input controller, so you can get the enhanced nudging effects even if you're using a different plunger/nudge kit. The big change in the modified versions is a "filter" for accelerometer input that's designed to make the response to cabinet nudges more realistic. It also makes the response more subdued than in the standard VP, so it's not to everyone's taste. The downloads include both the updated executables and the source code changes, in case you want to merge the changes into your own custom version(s).

    Note! These features are now standard in the official VP 9.9.1 and VP 10 releases, so you don't need my custom builds if you're using 9.9.1 or 10 or later. I don't think there's any reason to use my 9.9 instead of the official 9.9.1, but I'm leaving it here just in case. In the official VP releases, look for the checkbox "Enable Nudge Filter" in the Keys preferences dialog. (There's no checkbox in my custom builds, though; the filter is simply always on in those.)
  • Output circuit shopping list: This is a saved shopping cart at mouser.com with the parts needed for each output driver, if you want to use the LedWiz emulator feature. Note that quantities in the cart are for one output channel, so multiply everything by the number of channels you plan to use, except that you only need one of the ULN2803 transistor array chips for each eight output circuits.
  • Lemming77's potentiometer mounting bracket and shooter rod connecter: Sketchup designs for 3D-printable parts for mounting a slide potentiometer as the plunger sensor. These were designed for a particular slide potentiometer that used to be available from an Aliexpress.com seller but is no longer listed. You can probably use this design as a starting point for other similar devices; just check the dimensions before committing the design to plastic.

Features

  • Plunger position sensing, using a TAOS TSL 1410R CCD linear array sensor. This sensor is a 1280 x 1 pixel array at 400 dpi, which makes it about 3" long - almost exactly the travel distance of a standard pinball plunger. The idea is that you install the sensor just above (within a few mm of) the shooter rod on the inside of the cabinet, with the CCD window facing down, aligned with and centered on the long axis of the shooter rod, and positioned so that the rest position of the tip is about 1/2" from one end of the window. As you pull back the plunger, the tip will travel down the length of the window, and the maximum retraction point will put the tip just about at the far end of the window. Put a light source below, facing the sensor - I'm using two typical 20 mA blue LEDs about 8" away (near the floor of the cabinet) with good results. The principle of operation is that the shooter rod casts a shadow on the CCD, so pixels behind the rod will register lower brightness than pixels that aren't in the shadow. We scan down the length of the sensor for the edge between darker and brighter, and this tells us how far back the rod has been pulled. We can read the CCD at about 25-30 ms intervals, so we can get rapid updates. We pass the readings reports to VP via our USB joystick reports.

    The hardware build guide includes schematics showing how to wire the CCD to the KL25Z. It's pretty straightforward - five wires between the two devices, no external components needed. Two GPIO ports are used as outputs to send signals to the device and one is used as an ADC in to read the pixel brightness inputs. The config tool has a feature that lets you display the raw pixel readings across the array, so you can test that the CCD is working and adjust the light source to get the right exposure level.

    Alternatively, you can use a slide potentiometer as the plunger sensor. This is a cheaper and somewhat simpler option that seems to work quite nicely, as you can see in Lemming77's video of this setup in action. This option is also explained more fully in the build guide.
  • Nudge sensing via the KL25Z's on-board accelerometer. Mounting the board in your cabinet makes it feel the same accelerations the cabinet experiences when you nudge it. Visual Pinball already knows how to interpret accelerometer input as nudging, so we simply feed the acceleration readings to VP via the joystick interface.
  • Cabinet button wiring. Up to 24 pushbuttons and switches can be wired to the controller for input controls (for example, flipper buttons, the Start button, the tilt bob, coin slot switches, and service door buttons). These appear to Windows as joystick buttons. VP can map joystick buttons to pinball inputs via its keyboard preferences dialog. (You can raise the 24-button limit by editing the source code, but since all of the GPIO pins are allocated, you'll have to reassign pins currently used for other functions.)
  • LedWiz emulation (limited). In addition to emulating a joystick, the device emulates the LedWiz USB interface, so controllers on the PC side such as DirectOutput Framework can recognize it and send it commands to control lights, solenoids, and other feedback devices. 22 GPIO ports are assigned by default as feedback device outputs. This feature has some limitations. The big one is that the KL25Z hardware only has 10 PWM channels, which isn't enough for a fully decked-out cabinet. You also need to build some external power driver circuitry to use this feature, because of the paltry 4mA output capacity of the KL25Z GPIO ports. The build guide includes instructions for a simple and robust output circuit, including part numbers for the exact components you need. It's not hard if you know your way around a soldering iron, but just be aware that it'll take a little work.

Warning: This is not replacement software for the VirtuaPin plunger kit. If you bought the VirtuaPin kit, please don't try to install this software. The VP kit happens to use the same microcontroller board, but the rest of its hardware is incompatible. The VP kit uses a different type of sensor for its plunger and has completely different button wiring, so the Pinscape software won't work properly with it.

Committer:
mjr
Date:
Wed Feb 03 22:57:25 2016 +0000
Revision:
40:cc0d9814522b
Parent:
39:b3815a1c3802
Gamma correction option for outputs; work in progress on new config program

Who changed what in which revision?

UserRevisionLine numberNew contents of line
mjr 26:cb71c4af2912 1 // Pinscape Controller TLC5940 interface
mjr 26:cb71c4af2912 2 //
mjr 26:cb71c4af2912 3 // Based on Spencer Davis's mbed TLC5940 library. Adapted for the
mjr 26:cb71c4af2912 4 // KL25Z, and simplified to just the functions needed for this
mjr 26:cb71c4af2912 5 // application. In particular, this version doesn't include support
mjr 26:cb71c4af2912 6 // for dot correction programming or status input. This version also
mjr 26:cb71c4af2912 7 // uses a different approach for sending the grayscale data updates,
mjr 26:cb71c4af2912 8 // sending updates during the blanking interval rather than overlapping
mjr 26:cb71c4af2912 9 // them with the PWM cycle. This results in very slightly longer
mjr 26:cb71c4af2912 10 // blanking intervals when updates are pending, effectively reducing
mjr 26:cb71c4af2912 11 // the PWM "on" duty cycle (and thus the output brightness) by about
mjr 26:cb71c4af2912 12 // 0.3%. This shouldn't be perceptible to users, so it's a small
mjr 26:cb71c4af2912 13 // trade-off for the advantage gained, which is much better signal
mjr 26:cb71c4af2912 14 // stability when using multiple TLC5940s daisy-chained together.
mjr 26:cb71c4af2912 15 // I saw a lot of instability when using the overlapped approach,
mjr 26:cb71c4af2912 16 // which seems to be eliminated entirely when sending updates during
mjr 26:cb71c4af2912 17 // the blanking interval.
mjr 26:cb71c4af2912 18
mjr 26:cb71c4af2912 19
mjr 26:cb71c4af2912 20 #ifndef TLC5940_H
mjr 26:cb71c4af2912 21 #define TLC5940_H
mjr 26:cb71c4af2912 22
mjr 38:091e511ce8a0 23 // Data Transmission Mode.
mjr 38:091e511ce8a0 24 //
mjr 38:091e511ce8a0 25 // NOTE! This section contains a possible workaround to try if you're
mjr 38:091e511ce8a0 26 // having data signal stability problems with your TLC5940 chips. If
mjr 40:cc0d9814522b 27 // things are working properly, you can ignore this part.
mjr 33:d832bcab089e 28 //
mjr 38:091e511ce8a0 29 // The software has two options for sending data updates to the chips:
mjr 38:091e511ce8a0 30 //
mjr 40:cc0d9814522b 31 // Mode 0: Send data *during* the grayscale cycle. This is the default,
mjr 40:cc0d9814522b 32 // and it's the standard method the chips are designed for. In this mode,
mjr 40:cc0d9814522b 33 // we start sending an update just after then blanking interval that starts
mjr 40:cc0d9814522b 34 // a new grayscale cycle. The timing is arranged so that the update is
mjr 40:cc0d9814522b 35 // completed well before the end of the grayscale cycle. At the next
mjr 40:cc0d9814522b 36 // blanking interval, we latch the new data, so the new brightness levels
mjr 40:cc0d9814522b 37 // will be shown starting on the next cycle.
mjr 40:cc0d9814522b 38
mjr 38:091e511ce8a0 39 // Mode 1: Send data *between* grayscale cycles. In this mode, we send
mjr 38:091e511ce8a0 40 // each complete update during a blanking period, then latch the update
mjr 38:091e511ce8a0 41 // and start the next grayscale cycle. This isn't the way the chips were
mjr 38:091e511ce8a0 42 // intended to be used, but it works. The disadvantage is that it requires
mjr 40:cc0d9814522b 43 // the blanking interval to be extended long enough for the full data
mjr 40:cc0d9814522b 44 // update (192 bits * the number of chips in the chain). Since the
mjr 40:cc0d9814522b 45 // outputs are turned off throughout the blanking period, this reduces
mjr 38:091e511ce8a0 46 // the overall brightness/intensity of the outputs by reducing the duty
mjr 38:091e511ce8a0 47 // cycle. The TLC5940 chips can't achieve 100% duty cycle to begin with,
mjr 40:cc0d9814522b 48 // since they require a brief minimum time in the blanking interval
mjr 38:091e511ce8a0 49 // between grayscale cycles; however, the minimum is so short that the
mjr 38:091e511ce8a0 50 // duty cycle is close to 100%. With the full data transmission stuffed
mjr 38:091e511ce8a0 51 // into the blanking interval, we reduce the duty cycle further below
mjr 38:091e511ce8a0 52 // 100%. With four chips in the chain, a 28 MHz data clock, and a
mjr 38:091e511ce8a0 53 // 500 kHz grayscale clock, the reduction is about 0.3%.
mjr 33:d832bcab089e 54 //
mjr 40:cc0d9814522b 55 // Mode 0 is the method documented in the manufacturer's data sheet.
mjr 40:cc0d9814522b 56 // It works well empirically with the Pinscape expansion boards.
mjr 40:cc0d9814522b 57 //
mjr 38:091e511ce8a0 58 // So what's the point of Mode 1? In early testing, with a breadboard
mjr 38:091e511ce8a0 59 // setup, I saw some problems with data signal stability, which manifested
mjr 38:091e511ce8a0 60 // as sporadic flickering in the outputs. Switching to Mode 1 improved
mjr 38:091e511ce8a0 61 // the signal stability considerably. I'm therefore leaving this code
mjr 38:091e511ce8a0 62 // available as an option in case anyone runs into similar signal problems
mjr 38:091e511ce8a0 63 // and wants to try the alternative mode as a workaround.
mjr 38:091e511ce8a0 64 //
mjr 38:091e511ce8a0 65 #define DATA_UPDATE_INSIDE_BLANKING 0
mjr 33:d832bcab089e 66
mjr 26:cb71c4af2912 67 #include "mbed.h"
mjr 26:cb71c4af2912 68 #include "FastPWM.h"
mjr 30:6e9902f06f48 69 #include "SimpleDMA.h"
mjr 26:cb71c4af2912 70
mjr 26:cb71c4af2912 71 /**
mjr 26:cb71c4af2912 72 * SPI speed used by the mbed to communicate with the TLC5940
mjr 26:cb71c4af2912 73 * The TLC5940 supports up to 30Mhz. It's best to keep this as
mjr 33:d832bcab089e 74 * high as possible, since a higher SPI speed yields a faster
mjr 33:d832bcab089e 75 * grayscale data update. However, I've seen some slight
mjr 33:d832bcab089e 76 * instability in the signal in my breadboard setup using the
mjr 33:d832bcab089e 77 * full 30MHz, so I've reduced this slightly, which seems to
mjr 33:d832bcab089e 78 * yield a solid signal. The limit will vary according to how
mjr 33:d832bcab089e 79 * clean the signal path is to the chips; you can probably crank
mjr 33:d832bcab089e 80 * this up to full speed if you have a well-designed PCB, good
mjr 33:d832bcab089e 81 * decoupling capacitors near the 5940 VCC/GND pins, and short
mjr 33:d832bcab089e 82 * wires between the KL25Z and the PCB. A short, clean path to
mjr 33:d832bcab089e 83 * KL25Z ground seems especially important.
mjr 26:cb71c4af2912 84 *
mjr 26:cb71c4af2912 85 * The SPI clock must be fast enough that the data transmission
mjr 26:cb71c4af2912 86 * time for a full update is comfortably less than the blanking
mjr 26:cb71c4af2912 87 * cycle time. The grayscale refresh requires 192 bits per TLC5940
mjr 26:cb71c4af2912 88 * in the daisy chain, and each bit takes one SPI clock to send.
mjr 26:cb71c4af2912 89 * Our reference setup in the Pinscape controller allows for up to
mjr 26:cb71c4af2912 90 * 4 TLC5940s, so a full refresh cycle on a fully populated system
mjr 26:cb71c4af2912 91 * would be 768 SPI clocks. The blanking cycle is 4096 GSCLK cycles.
mjr 26:cb71c4af2912 92 *
mjr 26:cb71c4af2912 93 * t(blank) = 4096 * 1/GSCLK_SPEED
mjr 26:cb71c4af2912 94 * t(refresh) = 768 * 1/SPI_SPEED
mjr 26:cb71c4af2912 95 * Therefore: SPI_SPEED must be > 768/4096 * GSCLK_SPEED
mjr 26:cb71c4af2912 96 *
mjr 26:cb71c4af2912 97 * Since the SPI speed can be so high, and since we want to keep
mjr 26:cb71c4af2912 98 * the GSCLK speed relatively low, the constraint above simply
mjr 26:cb71c4af2912 99 * isn't a factor. E.g., at SPI=30MHz and GSCLK=500kHz,
mjr 26:cb71c4af2912 100 * t(blank) is 8192us and t(refresh) is 25us.
mjr 26:cb71c4af2912 101 */
mjr 38:091e511ce8a0 102 #define SPI_SPEED 28000000
mjr 26:cb71c4af2912 103
mjr 26:cb71c4af2912 104 /**
mjr 26:cb71c4af2912 105 * The rate at which the GSCLK pin is pulsed. This also controls
mjr 26:cb71c4af2912 106 * how often the reset function is called. The reset function call
mjr 38:091e511ce8a0 107 * interval is (1/GSCLK_SPEED) * 4096. The maximum reliable rate is
mjr 26:cb71c4af2912 108 * around 32Mhz. It's best to keep this rate as low as possible:
mjr 26:cb71c4af2912 109 * the higher the rate, the higher the refresh() call frequency,
mjr 40:cc0d9814522b 110 * so the higher the CPU load. Higher frequencies also make it more
mjr 40:cc0d9814522b 111 * challenging to wire the chips for clean signal transmission, so
mjr 40:cc0d9814522b 112 * minimizing the clock speed will help with signal stability.
mjr 26:cb71c4af2912 113 *
mjr 40:cc0d9814522b 114 * The lower bound depends on the application. For driving lights,
mjr 40:cc0d9814522b 115 * the limiting factor is flicker: the lower the rate, the more
mjr 40:cc0d9814522b 116 * noticeable the flicker. Incandescents tend to look flicker-free
mjr 40:cc0d9814522b 117 * at about 50 Hz (205 kHz grayscale clock). LEDs need slightly
mjr 40:cc0d9814522b 118 * faster rates.
mjr 26:cb71c4af2912 119 */
mjr 40:cc0d9814522b 120 #define GSCLK_SPEED 350000
mjr 26:cb71c4af2912 121
mjr 26:cb71c4af2912 122 /**
mjr 26:cb71c4af2912 123 * This class controls a TLC5940 PWM driver IC.
mjr 26:cb71c4af2912 124 *
mjr 26:cb71c4af2912 125 * Using the TLC5940 class to control an LED:
mjr 26:cb71c4af2912 126 * @code
mjr 26:cb71c4af2912 127 * #include "mbed.h"
mjr 26:cb71c4af2912 128 * #include "TLC5940.h"
mjr 26:cb71c4af2912 129 *
mjr 26:cb71c4af2912 130 * // Create the TLC5940 instance
mjr 26:cb71c4af2912 131 * TLC5940 tlc(p7, p5, p21, p9, p10, p11, p12, 1);
mjr 26:cb71c4af2912 132 *
mjr 26:cb71c4af2912 133 * int main()
mjr 26:cb71c4af2912 134 * {
mjr 26:cb71c4af2912 135 * // Enable the first LED
mjr 26:cb71c4af2912 136 * tlc.set(0, 0xfff);
mjr 26:cb71c4af2912 137 *
mjr 26:cb71c4af2912 138 * while(1)
mjr 26:cb71c4af2912 139 * {
mjr 26:cb71c4af2912 140 * }
mjr 26:cb71c4af2912 141 * }
mjr 26:cb71c4af2912 142 * @endcode
mjr 26:cb71c4af2912 143 */
mjr 26:cb71c4af2912 144 class TLC5940
mjr 26:cb71c4af2912 145 {
mjr 26:cb71c4af2912 146 public:
mjr 26:cb71c4af2912 147 /**
mjr 26:cb71c4af2912 148 * Set up the TLC5940
mjr 26:cb71c4af2912 149 * @param SCLK - The SCK pin of the SPI bus
mjr 26:cb71c4af2912 150 * @param MOSI - The MOSI pin of the SPI bus
mjr 26:cb71c4af2912 151 * @param GSCLK - The GSCLK pin of the TLC5940(s)
mjr 26:cb71c4af2912 152 * @param BLANK - The BLANK pin of the TLC5940(s)
mjr 26:cb71c4af2912 153 * @param XLAT - The XLAT pin of the TLC5940(s)
mjr 26:cb71c4af2912 154 * @param nchips - The number of TLC5940s (if you are daisy chaining)
mjr 26:cb71c4af2912 155 */
mjr 26:cb71c4af2912 156 TLC5940(PinName SCLK, PinName MOSI, PinName GSCLK, PinName BLANK, PinName XLAT, int nchips)
mjr 26:cb71c4af2912 157 : spi(MOSI, NC, SCLK),
mjr 26:cb71c4af2912 158 gsclk(GSCLK),
mjr 26:cb71c4af2912 159 blank(BLANK),
mjr 26:cb71c4af2912 160 xlat(XLAT),
mjr 33:d832bcab089e 161 nchips(nchips)
mjr 26:cb71c4af2912 162 {
mjr 40:cc0d9814522b 163 // start up initially disabled
mjr 40:cc0d9814522b 164 enabled = false;
mjr 40:cc0d9814522b 165
mjr 33:d832bcab089e 166 // set XLAT to initially off
mjr 30:6e9902f06f48 167 xlat = 0;
mjr 33:d832bcab089e 168
mjr 33:d832bcab089e 169 // Assert BLANK while starting up, to keep the outputs turned off until
mjr 33:d832bcab089e 170 // everything is stable. This helps prevent spurious flashes during startup.
mjr 33:d832bcab089e 171 // (That's not particularly important for lights, but it matters more for
mjr 33:d832bcab089e 172 // tactile devices. It's a bit alarming to fire a replay knocker on every
mjr 33:d832bcab089e 173 // power-on, for example.)
mjr 30:6e9902f06f48 174 blank = 1;
mjr 30:6e9902f06f48 175
mjr 26:cb71c4af2912 176 // Configure SPI format and speed. Note that KL25Z ONLY supports 8-bit
mjr 26:cb71c4af2912 177 // mode. The TLC5940 nominally requires 12-bit data blocks for the
mjr 26:cb71c4af2912 178 // grayscale levels, but SPI is ultimately just a bit-level serial format,
mjr 26:cb71c4af2912 179 // so we can reformat the 12-bit blocks into 8-bit bytes to fit the
mjr 26:cb71c4af2912 180 // KL25Z's limits. This should work equally well on other microcontrollers
mjr 38:091e511ce8a0 181 // that are more flexible. The TLC5940 requires polarity/phase format 0.
mjr 26:cb71c4af2912 182 spi.format(8, 0);
mjr 26:cb71c4af2912 183 spi.frequency(SPI_SPEED);
mjr 33:d832bcab089e 184
mjr 33:d832bcab089e 185 // Send out a full data set to the chips, to clear out any random
mjr 33:d832bcab089e 186 // startup data from the registers. Include some extra bits - there
mjr 33:d832bcab089e 187 // are some cases (such as after sending dot correct commands) where
mjr 33:d832bcab089e 188 // an extra bit per chip is required, and the initial state is
mjr 33:d832bcab089e 189 // somewhat unpredictable, so send extra just to make sure we cover
mjr 33:d832bcab089e 190 // all bases. This does no harm; extra bits just fall off the end of
mjr 33:d832bcab089e 191 // the daisy chain, and since we want all registers set to 0, we can
mjr 33:d832bcab089e 192 // send arbitrarily many extra 0's.
mjr 33:d832bcab089e 193 for (int i = 0 ; i < nchips*25 ; ++i)
mjr 33:d832bcab089e 194 spi.write(0);
mjr 33:d832bcab089e 195
mjr 33:d832bcab089e 196 // do an initial XLAT to latch all of these "0" values into the
mjr 33:d832bcab089e 197 // grayscale registers
mjr 33:d832bcab089e 198 xlat = 1;
mjr 33:d832bcab089e 199 xlat = 0;
mjr 29:582472d0bc57 200
mjr 39:b3815a1c3802 201 // Allocate our DMA buffers. The transfer on each cycle is 192 bits per
mjr 40:cc0d9814522b 202 // chip = 24 bytes per chip. Allocate two buffers, so that we have a
mjr 40:cc0d9814522b 203 // stable buffer that we can send to the chips, and a separate working
mjr 40:cc0d9814522b 204 // copy that we can asynchronously update.
mjr 40:cc0d9814522b 205 dmalen = nchips*24;
mjr 40:cc0d9814522b 206 dmabuf = new uint8_t[dmalen*2];
mjr 40:cc0d9814522b 207 memset(dmabuf, 0, dmalen*2);
mjr 26:cb71c4af2912 208
mjr 40:cc0d9814522b 209 zerobuf = new uint8_t[dmalen];//$$$
mjr 40:cc0d9814522b 210 memset(zerobuf, 0xff, dmalen);//$$$
mjr 40:cc0d9814522b 211
mjr 40:cc0d9814522b 212 // start with buffer 0 live, with no new data pending
mjr 40:cc0d9814522b 213 livebuf = dmabuf;
mjr 40:cc0d9814522b 214 workbuf = dmabuf + dmalen;
mjr 40:cc0d9814522b 215 dirty = false;
mjr 40:cc0d9814522b 216
mjr 30:6e9902f06f48 217 // Set up the Simple DMA interface object. We use the DMA controller to
mjr 30:6e9902f06f48 218 // send grayscale data updates to the TLC5940 chips. This lets the CPU
mjr 30:6e9902f06f48 219 // keep running other tasks while we send gs updates, and importantly
mjr 30:6e9902f06f48 220 // allows our blanking interrupt handler return almost immediately.
mjr 30:6e9902f06f48 221 // The DMA transfer is from our internal DMA buffer to SPI0, which is
mjr 30:6e9902f06f48 222 // the SPI controller physically connected to the TLC5940s.
mjr 40:cc0d9814522b 223 sdma.source(livebuf, true, 8);
mjr 38:091e511ce8a0 224 sdma.destination(&(SPI0->D), false, 8);
mjr 30:6e9902f06f48 225 sdma.trigger(Trigger_SPI0_TX);
mjr 30:6e9902f06f48 226 sdma.attach(this, &TLC5940::dmaDone);
mjr 30:6e9902f06f48 227
mjr 30:6e9902f06f48 228 // Enable DMA on SPI0. SimpleDMA doesn't do this for us; we have to
mjr 30:6e9902f06f48 229 // do it explicitly. This is just a matter of setting bit 5 (TXDMAE)
mjr 38:091e511ce8a0 230 // in the SPI controller's Control Register 2 (C2).
mjr 30:6e9902f06f48 231 SPI0->C2 |= 0x20; // set bit 5 = 0x20 = TXDMAE in SPI0 control register 2
mjr 30:6e9902f06f48 232
mjr 30:6e9902f06f48 233 // Configure the GSCLK output's frequency
mjr 26:cb71c4af2912 234 gsclk.period(1.0/GSCLK_SPEED);
mjr 33:d832bcab089e 235
mjr 33:d832bcab089e 236 // mark that we need an initial update
mjr 40:cc0d9814522b 237 dirty = true;
mjr 33:d832bcab089e 238 needXlat = false;
mjr 40:cc0d9814522b 239 }
mjr 40:cc0d9814522b 240
mjr 40:cc0d9814522b 241 // Global enable/disble. When disabled, we assert the blanking signal
mjr 40:cc0d9814522b 242 // continuously to keep all outputs turned off. This can be used during
mjr 40:cc0d9814522b 243 // startup and sleep mode to prevent spurious output signals from
mjr 40:cc0d9814522b 244 // uninitialized grayscale registers. The chips have random values in
mjr 40:cc0d9814522b 245 // their internal registers when power is first applied, so we have to
mjr 40:cc0d9814522b 246 // explicitly send the initial zero levels after power cycling the chips.
mjr 40:cc0d9814522b 247 // The chips might not have power even when the KL25Z is running, because
mjr 40:cc0d9814522b 248 // they might be powered from a separate power supply from the KL25Z
mjr 40:cc0d9814522b 249 // (the Pinscape Expansion Boards work this way). Global blanking helps
mjr 40:cc0d9814522b 250 // us start up more cleanly by suppressing all outputs until we can be
mjr 40:cc0d9814522b 251 // reasonably sure that the various chip registers are initialized.
mjr 40:cc0d9814522b 252 void enable(bool f)
mjr 40:cc0d9814522b 253 {
mjr 40:cc0d9814522b 254 // note the new setting
mjr 40:cc0d9814522b 255 enabled = f;
mjr 40:cc0d9814522b 256
mjr 40:cc0d9814522b 257 // if disabled, apply blanking immediately
mjr 40:cc0d9814522b 258 if (!f)
mjr 40:cc0d9814522b 259 {
mjr 40:cc0d9814522b 260 gsclk.write(0);
mjr 40:cc0d9814522b 261 blank = 1;
mjr 40:cc0d9814522b 262 }
mjr 40:cc0d9814522b 263
mjr 40:cc0d9814522b 264 // do a full update with the new setting
mjr 40:cc0d9814522b 265 dirty = true;
mjr 40:cc0d9814522b 266 }
mjr 29:582472d0bc57 267
mjr 30:6e9902f06f48 268 // Start the clock running
mjr 29:582472d0bc57 269 void start()
mjr 29:582472d0bc57 270 {
mjr 26:cb71c4af2912 271 // Set up the first call to the reset function, which asserts BLANK to
mjr 26:cb71c4af2912 272 // end the PWM cycle and handles new grayscale data output and latching.
mjr 26:cb71c4af2912 273 // The original version of this library uses a timer to call reset
mjr 26:cb71c4af2912 274 // periodically, but that approach is somewhat problematic because the
mjr 26:cb71c4af2912 275 // reset function itself takes a small amount of time to run, so the
mjr 26:cb71c4af2912 276 // *actual* cycle is slightly longer than what we get from counting
mjr 26:cb71c4af2912 277 // GS clocks. Running reset on a timer therefore causes the calls to
mjr 26:cb71c4af2912 278 // slip out of phase with the actual full cycles, which causes
mjr 26:cb71c4af2912 279 // premature blanking that shows up as visible flicker. To get the
mjr 26:cb71c4af2912 280 // reset cycle to line up exactly with a full PWM cycle, it works
mjr 26:cb71c4af2912 281 // better to set up a new timer on each cycle, *after* we've finished
mjr 26:cb71c4af2912 282 // with the somewhat unpredictable overhead of the interrupt handler.
mjr 26:cb71c4af2912 283 // This ensures that we'll get much closer to exact alignment of the
mjr 26:cb71c4af2912 284 // cycle phase, and in any case the worst that happens is that some
mjr 26:cb71c4af2912 285 // cycles are very slightly too long or short (due to imperfections
mjr 26:cb71c4af2912 286 // in the timer clock vs the PWM clock that determines the GSCLCK
mjr 26:cb71c4af2912 287 // output to the TLC5940), which is far less noticeable than a
mjr 26:cb71c4af2912 288 // constantly rotating phase misalignment.
mjr 38:091e511ce8a0 289 resetTimer.attach(this, &TLC5940::reset, (1.0/GSCLK_SPEED)*4096.0);
mjr 26:cb71c4af2912 290 }
mjr 26:cb71c4af2912 291
mjr 26:cb71c4af2912 292 ~TLC5940()
mjr 26:cb71c4af2912 293 {
mjr 30:6e9902f06f48 294 delete [] dmabuf;
mjr 26:cb71c4af2912 295 }
mjr 26:cb71c4af2912 296
mjr 39:b3815a1c3802 297 /*
mjr 39:b3815a1c3802 298 * Set an output
mjr 26:cb71c4af2912 299 */
mjr 26:cb71c4af2912 300 void set(int idx, unsigned short data)
mjr 26:cb71c4af2912 301 {
mjr 39:b3815a1c3802 302 // validate the index
mjr 39:b3815a1c3802 303 if (idx >= 0 && idx < nchips*16)
mjr 39:b3815a1c3802 304 {
mjr 40:cc0d9814522b 305 // this is a critical section, since we're updating a static buffer and
mjr 40:cc0d9814522b 306 // can call this routine from application context or interrupt context
mjr 40:cc0d9814522b 307 __disable_irq();
mjr 40:cc0d9814522b 308
mjr 40:cc0d9814522b 309 // If the buffer isn't dirty, it means that the previous working buffer
mjr 40:cc0d9814522b 310 // was swapped into the live buffer on the last blanking interval. This
mjr 40:cc0d9814522b 311 // means that the working buffer hasn't been updated to the live data yet,
mjr 40:cc0d9814522b 312 // so we need to copy it now.
mjr 40:cc0d9814522b 313 if (!dirty)
mjr 40:cc0d9814522b 314 {
mjr 40:cc0d9814522b 315 memcpy(workbuf, livebuf, dmalen);
mjr 40:cc0d9814522b 316 dirty = true;
mjr 40:cc0d9814522b 317 }
mjr 40:cc0d9814522b 318
mjr 39:b3815a1c3802 319 // Figure the DMA buffer location of the data. The DMA buffer has the
mjr 39:b3815a1c3802 320 // packed bit format that we send across the wire, with 12 bits per output,
mjr 39:b3815a1c3802 321 // arranged from last output to first output (N = number of outputs = nchips*16):
mjr 39:b3815a1c3802 322 //
mjr 39:b3815a1c3802 323 // byte 0 = high 8 bits of output N-1
mjr 39:b3815a1c3802 324 // 1 = low 4 bits of output N-1 | high 4 bits of output N-2
mjr 39:b3815a1c3802 325 // 2 = low 8 bits of N-2
mjr 39:b3815a1c3802 326 // 3 = high 8 bits of N-3
mjr 39:b3815a1c3802 327 // 4 = low 4 bits of N-3 | high 4 bits of N-2
mjr 39:b3815a1c3802 328 // 5 = low 8bits of N-4
mjr 39:b3815a1c3802 329 // ...
mjr 39:b3815a1c3802 330 // 24*nchips-3 = high 8 bits of output 1
mjr 39:b3815a1c3802 331 // 24*nchips-2 = low 4 bits of output 1 | high 4 bits of output 0
mjr 39:b3815a1c3802 332 // 24*nchips-1 = low 8 bits of output 0
mjr 39:b3815a1c3802 333 //
mjr 39:b3815a1c3802 334 // So this update will affect two bytes. If the output number if even, we're
mjr 39:b3815a1c3802 335 // in the high 4 + low 8 pair; if odd, we're in the high 8 + low 4 pair.
mjr 39:b3815a1c3802 336 int di = nchips*24 - 3 - (3*(idx/2));
mjr 39:b3815a1c3802 337 if (idx & 1)
mjr 39:b3815a1c3802 338 {
mjr 39:b3815a1c3802 339 // ODD = high 8 | low 4
mjr 40:cc0d9814522b 340 workbuf[di] = uint8_t((data >> 4) & 0xff);
mjr 40:cc0d9814522b 341 workbuf[di+1] &= 0x0F;
mjr 40:cc0d9814522b 342 workbuf[di+1] |= uint8_t((data << 4) & 0xf0);
mjr 39:b3815a1c3802 343 }
mjr 39:b3815a1c3802 344 else
mjr 39:b3815a1c3802 345 {
mjr 39:b3815a1c3802 346 // EVEN = high 4 | low 8
mjr 40:cc0d9814522b 347 workbuf[di+1] &= 0xF0;
mjr 40:cc0d9814522b 348 workbuf[di+1] |= uint8_t((data >> 8) & 0x0f);
mjr 40:cc0d9814522b 349 workbuf[di+2] = uint8_t(data & 0xff);
mjr 39:b3815a1c3802 350 }
mjr 39:b3815a1c3802 351
mjr 40:cc0d9814522b 352 // end the critical section
mjr 40:cc0d9814522b 353 __enable_irq();
mjr 39:b3815a1c3802 354 }
mjr 26:cb71c4af2912 355 }
mjr 40:cc0d9814522b 356
mjr 40:cc0d9814522b 357 // Update the outputs. We automatically update the outputs on the grayscale timer
mjr 40:cc0d9814522b 358 // when we have pending changes, so it's not necessary to call this explicitly after
mjr 40:cc0d9814522b 359 // making a change via set(). This can be called to force an update when the chips
mjr 40:cc0d9814522b 360 // might be out of sync with our internal state, such as after power-on.
mjr 40:cc0d9814522b 361 void update(bool force = false)
mjr 40:cc0d9814522b 362 {
mjr 40:cc0d9814522b 363 if (force)
mjr 40:cc0d9814522b 364 dirty = true;
mjr 40:cc0d9814522b 365 }
mjr 26:cb71c4af2912 366
mjr 26:cb71c4af2912 367 private:
mjr 26:cb71c4af2912 368 // current level for each output
mjr 26:cb71c4af2912 369 unsigned short *gs;
mjr 26:cb71c4af2912 370
mjr 30:6e9902f06f48 371 // Simple DMA interface object
mjr 30:6e9902f06f48 372 SimpleDMA sdma;
mjr 30:6e9902f06f48 373
mjr 40:cc0d9814522b 374 // DMA transfer buffers - double buffer. Each time we have data to transmit to the
mjr 40:cc0d9814522b 375 // TLC5940 chips, we format the data into the working half of this buffer exactly as
mjr 40:cc0d9814522b 376 // it will go across the wire, then hand the buffer to the DMA controller to move
mjr 40:cc0d9814522b 377 // through the SPI port. This memory block is actually two buffers, one live and
mjr 40:cc0d9814522b 378 // one pending. When we're ready to send updates to the chips, we swap the working
mjr 40:cc0d9814522b 379 // buffer into the live buffer so that we can send the latest updates. We keep a
mjr 40:cc0d9814522b 380 // separate working copy so that our live copy is stable, so that we don't alter
mjr 40:cc0d9814522b 381 // any data in the midst of an asynchronous DMA transmission to the chips.
mjr 40:cc0d9814522b 382 uint8_t *dmabuf;
mjr 40:cc0d9814522b 383
mjr 40:cc0d9814522b 384 uint8_t *zerobuf; // $$$ buffer for all zeroes to flush chip registers when no updates are needed
mjr 40:cc0d9814522b 385
mjr 40:cc0d9814522b 386 // The working and live buffer pointers. At any give time, one buffer is live and
mjr 40:cc0d9814522b 387 // the other is active.
mjr 40:cc0d9814522b 388 // dmabuf1 is live and the other is the working buffer. When there's pending work,
mjr 40:cc0d9814522b 389 // we swap them to make the pending data live.
mjr 40:cc0d9814522b 390 uint8_t *livebuf;
mjr 40:cc0d9814522b 391 uint8_t *workbuf;
mjr 40:cc0d9814522b 392
mjr 40:cc0d9814522b 393 // length of each DMA buffer, in bytes - 12 bits = 1.5 bytes per output, 16 outputs
mjr 40:cc0d9814522b 394 // per chip -> 24 bytes per chip
mjr 40:cc0d9814522b 395 uint16_t dmalen;
mjr 40:cc0d9814522b 396
mjr 40:cc0d9814522b 397 // Dirty: true means that the non-live buffer has new pending data. False means
mjr 40:cc0d9814522b 398 // that the non-live buffer is empty.
mjr 40:cc0d9814522b 399 bool dirty;
mjr 40:cc0d9814522b 400
mjr 40:cc0d9814522b 401 // Enabled: this enables or disables all outputs. When this is true, we assert the
mjr 40:cc0d9814522b 402 // BLANK signal continuously.
mjr 40:cc0d9814522b 403 bool enabled;
mjr 30:6e9902f06f48 404
mjr 26:cb71c4af2912 405 // SPI port - only MOSI and SCK are used
mjr 26:cb71c4af2912 406 SPI spi;
mjr 26:cb71c4af2912 407
mjr 26:cb71c4af2912 408 // use a PWM out for the grayscale clock - this provides a stable
mjr 26:cb71c4af2912 409 // square wave signal without consuming CPU
mjr 26:cb71c4af2912 410 FastPWM gsclk;
mjr 26:cb71c4af2912 411
mjr 26:cb71c4af2912 412 // Digital out pins used for the TLC5940
mjr 26:cb71c4af2912 413 DigitalOut blank;
mjr 26:cb71c4af2912 414 DigitalOut xlat;
mjr 26:cb71c4af2912 415
mjr 26:cb71c4af2912 416 // number of daisy-chained TLC5940s we're controlling
mjr 26:cb71c4af2912 417 int nchips;
mjr 26:cb71c4af2912 418
mjr 26:cb71c4af2912 419 // Timeout to end each PWM cycle. This is a one-shot timer that we reset
mjr 26:cb71c4af2912 420 // on each cycle.
mjr 38:091e511ce8a0 421 Timeout resetTimer;
mjr 26:cb71c4af2912 422
mjr 33:d832bcab089e 423 // Do we need an XLAT signal on the next blanking interval?
mjr 33:d832bcab089e 424 volatile bool needXlat;
mjr 40:cc0d9814522b 425 volatile bool newGSData;//$$$
mjr 26:cb71c4af2912 426
mjr 40:cc0d9814522b 427 // Reset the grayscale cycle and send the next data update
mjr 26:cb71c4af2912 428 void reset()
mjr 26:cb71c4af2912 429 {
mjr 30:6e9902f06f48 430 // start the blanking cycle
mjr 30:6e9902f06f48 431 startBlank();
mjr 33:d832bcab089e 432
mjr 40:cc0d9814522b 433 // if we have pending grayscale data, update the DMA data
mjr 40:cc0d9814522b 434 /*$$$bool*/ newGSData = false;
mjr 40:cc0d9814522b 435 if (dirty)
mjr 40:cc0d9814522b 436 {
mjr 40:cc0d9814522b 437 // swap live and working buffers
mjr 40:cc0d9814522b 438 uint8_t *tmp = livebuf;
mjr 40:cc0d9814522b 439 livebuf = workbuf;
mjr 40:cc0d9814522b 440 workbuf = tmp;
mjr 40:cc0d9814522b 441
mjr 40:cc0d9814522b 442 // set the new DMA source
mjr 40:cc0d9814522b 443 sdma.source(livebuf, true, 8);
mjr 40:cc0d9814522b 444
mjr 40:cc0d9814522b 445 // no longer dirty
mjr 40:cc0d9814522b 446 dirty = false;
mjr 40:cc0d9814522b 447
mjr 40:cc0d9814522b 448 // note the new data
mjr 40:cc0d9814522b 449 newGSData = true;
mjr 40:cc0d9814522b 450 }
mjr 40:cc0d9814522b 451 else { sdma.source(zerobuf, true, 8); }//$$$
mjr 40:cc0d9814522b 452
mjr 33:d832bcab089e 453 #if DATA_UPDATE_INSIDE_BLANKING
mjr 33:d832bcab089e 454 // We're configured to send the new GS data entirely within
mjr 33:d832bcab089e 455 // the blanking interval. Start the DMA transfer now, and
mjr 33:d832bcab089e 456 // return without ending the blanking interval. The DMA
mjr 33:d832bcab089e 457 // completion interrupt handler will do that when the data
mjr 33:d832bcab089e 458 // update has completed.
mjr 33:d832bcab089e 459 //
mjr 33:d832bcab089e 460 // Note that we do the data update/ unconditionally in the
mjr 33:d832bcab089e 461 // send-during-blanking case, whether or not we have new GS
mjr 33:d832bcab089e 462 // data. This is because the update causes a 0.3% reduction
mjr 33:d832bcab089e 463 // in brightness because of the elongated BLANK interval.
mjr 33:d832bcab089e 464 // That would be visible as a flicker on each update if we
mjr 33:d832bcab089e 465 // did updates on some cycles and not others. By doing an
mjr 33:d832bcab089e 466 // update on every cycle, we make the brightness reduction
mjr 33:d832bcab089e 467 // uniform across time, which makes it less perceptible.
mjr 40:cc0d9814522b 468 sdma.start(dmalen);
mjr 33:d832bcab089e 469
mjr 33:d832bcab089e 470 #else // DATA_UPDATE_INSIDE_BLANKING
mjr 33:d832bcab089e 471
mjr 33:d832bcab089e 472 // end the blanking interval
mjr 33:d832bcab089e 473 endBlank();
mjr 33:d832bcab089e 474
mjr 40:cc0d9814522b 475 // send out the DMA contents if we have new data
mjr 40:cc0d9814522b 476 //$$$ if (newGSData)
mjr 40:cc0d9814522b 477 sdma.start(dmalen);
mjr 26:cb71c4af2912 478
mjr 33:d832bcab089e 479 #endif // DATA_UPDATE_INSIDE_BLANKING
mjr 30:6e9902f06f48 480 }
mjr 30:6e9902f06f48 481
mjr 30:6e9902f06f48 482 void startBlank()
mjr 30:6e9902f06f48 483 {
mjr 30:6e9902f06f48 484 // turn off the grayscale clock, and assert BLANK to end the grayscale cycle
mjr 30:6e9902f06f48 485 gsclk.write(0);
mjr 40:cc0d9814522b 486 blank = 0; // for a slight delay - chip requires 20ns GSCLK up to BLANK up
mjr 30:6e9902f06f48 487 blank = 1;
mjr 30:6e9902f06f48 488 }
mjr 26:cb71c4af2912 489
mjr 33:d832bcab089e 490 void endBlank()
mjr 30:6e9902f06f48 491 {
mjr 33:d832bcab089e 492 // if we've sent new grayscale data since the last blanking
mjr 33:d832bcab089e 493 // interval, latch it by asserting XLAT
mjr 33:d832bcab089e 494 if (needXlat)
mjr 30:6e9902f06f48 495 {
mjr 26:cb71c4af2912 496 // latch the new data while we're still blanked
mjr 26:cb71c4af2912 497 xlat = 1;
mjr 26:cb71c4af2912 498 xlat = 0;
mjr 33:d832bcab089e 499 needXlat = false;
mjr 26:cb71c4af2912 500 }
mjr 26:cb71c4af2912 501
mjr 40:cc0d9814522b 502 // End the blanking interval and restart the grayscale clock. Note
mjr 40:cc0d9814522b 503 // that we keep the blanking on if the chips are globally disabled.
mjr 40:cc0d9814522b 504 blank = enabled ? 0 : 1;
mjr 26:cb71c4af2912 505 gsclk.write(.5);
mjr 26:cb71c4af2912 506
mjr 26:cb71c4af2912 507 // set up the next blanking interrupt
mjr 38:091e511ce8a0 508 resetTimer.attach(this, &TLC5940::reset, (1.0/GSCLK_SPEED)*4096.0);
mjr 26:cb71c4af2912 509 }
mjr 26:cb71c4af2912 510
mjr 30:6e9902f06f48 511 // Interrupt handler for DMA completion. The DMA controller calls this
mjr 30:6e9902f06f48 512 // when it finishes with the transfer request we set up above. When the
mjr 30:6e9902f06f48 513 // transfer is done, we simply end the blanking cycle and start a new
mjr 30:6e9902f06f48 514 // grayscale cycle.
mjr 30:6e9902f06f48 515 void dmaDone()
mjr 30:6e9902f06f48 516 {
mjr 33:d832bcab089e 517 // mark that we need to assert XLAT to latch the new
mjr 33:d832bcab089e 518 // grayscale data during the next blanking interval
mjr 40:cc0d9814522b 519 needXlat = newGSData;//$$$ true;
mjr 33:d832bcab089e 520
mjr 33:d832bcab089e 521 #if DATA_UPDATE_INSIDE_BLANKING
mjr 33:d832bcab089e 522 // we're doing the gs update within the blanking cycle, so end
mjr 33:d832bcab089e 523 // the blanking cycle now that the transfer has completed
mjr 33:d832bcab089e 524 endBlank();
mjr 33:d832bcab089e 525 #endif
mjr 30:6e9902f06f48 526 }
mjr 30:6e9902f06f48 527
mjr 26:cb71c4af2912 528 };
mjr 26:cb71c4af2912 529
mjr 26:cb71c4af2912 530 #endif