Code to drive a CNC machine via a PC LPT port lookalike 25 pin 'D', experiment in 'PC/Mach3' replacement. Designed to compile and run on mbed LPC1768, Freescale KL25Z and Freescale KL46Z. Proved on LPC1768 and KL25Z, problem with serial port on KL46Z. Reads subset of 'G Codes' through usb/serial port and drives 3 stepper/servo drives for X, Y and Z, also similar Step/Dir outputs for spindle motor control. Emulates PC LPT, outputs 'charge pump', proved driving Seig KX3 CNC mill
Revision 3:7aaf0072cc22, committed 2014-03-14
- Comitter:
- JonFreeman
- Date:
- Fri Mar 14 14:14:55 2014 +0000
- Parent:
- 2:b3c668ec43ac
- Commit message:
- CNC Machine driver, emulates PC LPT port, docs are wip
Changed in this revision
--- a/arith.cpp Thu Feb 20 09:27:18 2014 +0000 +++ /dev/null Thu Jan 01 00:00:00 1970 +0000 @@ -1,37 +0,0 @@ -#include "mbed.h" -#include "cnc.h" -using namespace std; - -const double ball_screw_pitch_mm = 4.0, // KX3 has 4mm ball screws - motor_step_per_rev = 200.0, // KX3 has 200 step per rev steppers - micro_steps = 10.0, // Arc Eurotrade choice 2,4,5,8,10,16,20,25,32,40,50,64,100,125,128 - pulses_per_mm = micro_steps * motor_step_per_rev / ball_screw_pitch_mm, - - interrupt_period_us = 32.0,//24.0, //16 is possible with Mbed LPC1768 - interrupt_freq_Hz = 1000000.0 / interrupt_period_us, // Serious limit when doing all in software, no real limit with FPGA - max_pulse_freq_Hz = interrupt_freq_Hz / 3.25, // strictly 2.0, but allow a good margin - max_mm_per_min = 60.0 * max_pulse_freq_Hz / pulses_per_mm, -// n_for_onemmpermin = pulses_per_mm * interrupt_period_us * pow(2.0,32) / 60000000.0, // n pir to produce 1mm/min travel - n_for_onemmpermin = pulses_per_mm * interrupt_period_us * pow(2.0,31) / 60000000.0, // n pir to produce 1mm/min travel - // note power reduced from 32to 31 as interrupt handler now issued step pulse on both edges - feed_rate_max = max_mm_per_min, - spindle_factor = interrupt_period_us * 4280, - spindle_max = 5000.0; -//The output frequency F<sub>out</sub> = 'Kernel Speed (Hz)' * n / (2 to the power of 32) - -struct Gparams last_position; -void grain_clr (struct singleGparam & g) { - g.dbl = 0.0; - g.ul = 0L; - g.i = g.c = 0; - g.changed = false; -} -void pirs_clr2 (struct Gparams & p) { - grain_clr (p.x); grain_clr (p.y); grain_clr (p.z); grain_clr (p.i); grain_clr (p.j); - grain_clr (p.r); grain_clr (p.a); grain_clr (p.b); grain_clr (p.c); grain_clr (p.d); -} -void more_setup () { - pirs_clr2 (last_position); -} - -
--- a/cnc.h Thu Feb 20 09:27:18 2014 +0000 +++ b/cnc.h Fri Mar 14 14:14:55 2014 +0000 @@ -1,20 +1,61 @@ -#define ESTOP 0x100 // bits used in input reading +/** +Programme "cnc__machine_driver_3" +Author Jon Freeman + +Accepts subset of 'G Code' CNC machine instructions as input from USB serial +Generates 'Step' and 'Direction' signals for X, Y and Z axes, signals suit +standard stepper / servo drive systems. +Also generates similar Step and Dir for spindle +Intended to connect to 25 pin 'D' connector to emulate old PC 'LPT' port +for easy swap with PC/Mach driven CNC systems. +Tested driving Sieg KX3 CNC mill. + +Designed to compile and run on: + Mbed LPC1768 + Freescale KL25Z + Freescale KL46Z +*/ +using namespace std; + +typedef float fl_typ; // +const signed long + motor_step_per_rev = 200, // KX3 has 200 step per rev steppers + micro_steps = 10, // Arc Eurotrade choice 2,4,5,8,10,16,20,25,32,40,50,64,100,125,128 + interrupt_period_us = 25, //32, //24.0, //16 is possible with Mbed LPC1768 + interrupt_freq_Hz = 1000000 / interrupt_period_us, // Serious limit when doing all in software, no real limit with FPGA + spindle_factor = interrupt_period_us * 4280, // Derived empirically + spindle_max = 5000; // Stated in KX3 spec + +const fl_typ ball_screw_pitch_mm = 4.0, // KX3 has 4mm pitch ball screws + pulses_per_mm = micro_steps * motor_step_per_rev / ball_screw_pitch_mm, + n_for_onemmpermin = pulses_per_mm * interrupt_period_us * pow(2.0,31) / 60000000.0; // n pir to produce 1mm/min travel + +const signed long + max_pulse_freq_Hz = interrupt_freq_Hz * 4 / 13, // / 3.25, // strictly 2.0, but allow a good margin + feed_rate_max = 60 * max_pulse_freq_Hz / pulses_per_mm; // units mm per minute +//The output frequency F<sub>out</sub> = 'Kernel Speed (Hz)' * n / (2 to the power of 32) + +//#define Fourth_Axis +//#define SPI_Enable +#define I2C_Enable +#define ESTOP 0x100 // bits used in input reading KX3 limit and EStop switches #define XLIM 1 #define YLIM 2 #define ZLIM 4 #define UNKN 8 -const double TWO_PI = 8.0 * atan(1.0); -const double epsilon = 1e-5; + +const fl_typ TWO_PI = 8.0 * atan(1.0); +const fl_typ epsilon = 1e-5; struct pirbufgrain { - double x, + fl_typ x, y, z, - c, + distance_code, f_rate; } ; struct singleGparam { // Place to put all we know about 'x' or 'j' etc parameter from G Code line - double dbl; + fl_typ flt; unsigned long ul; int i, c; bool changed; // Flagged true when new value for this axis found in Gcode line, false otherwise @@ -24,6 +65,3 @@ struct singleGparam x, y, z, i, j, r, a, b, c, d; // After sorting, know where to find any X, Y etc values ! } ; -extern const double n_for_onemmpermin, feed_rate_max, feed_rate_min, spindle_min, spindle_max, spindle_factor; -//extern const long pulses_per_mm, max_mm_per_min, interrupt_period_us; -extern const double pulses_per_mm, max_mm_per_min, interrupt_period_us;
--- a/command_interpreter.cpp Thu Feb 20 09:27:18 2014 +0000 +++ b/command_interpreter.cpp Fri Mar 14 14:14:55 2014 +0000 @@ -2,40 +2,93 @@ #include "rtos.h" #include "MODSERIAL.h" #include "cnc.h" -using namespace std; +#include <cctype> extern MODSERIAL pc; -//extern Serial pc; -//extern bool liss_active; extern struct Gparams last_position; extern void move_to_XYZ (struct pirbufgrain & ins) ; -//extern struct digital_readouts dro; // -//extern void scmd (struct singleGparam * a) ; extern void flags_report_cmd (struct singleGparam * a) ; extern void report_inputs () ; -double feed_rate = 1.0, // global scope, mm per minute. DEFAULTS to 1.0mm per min, very slow. - spindle_rpm = 0.0; // global scope +fl_typ feed_rate = 1.0; // global scope, mm per minute. DEFAULTS to 1.0mm per min, very slow. +signed long spindle_rpm = 0; // global scope + + + + +#if defined I2C_Enable +extern I2CSlave slave;//(PTE0, PTE1); on KL25 + +int i2c_checksumchecker (char * buf, int len) { + int k, i = 0x01; + for (k = 0; k < len; k++) + i += buf[k]; + i &= 0x0ff; + return i; +} -bool isdigit (int a) -{ - if(a > ('0' - 1) && a < ('9' + 1)) - return true; - return false; +int i2c_checksumchecker (char * buf) { + return i2c_checksumchecker (buf, strlen(buf)); +} + +char * add_csum (char * buf, int len) { // Adds checksum to end of binary string of known length + int j; + char cs = 0; + for (j = 0; j < len; j++) { + cs += buf[j]; + } + buf[len] = 0xff - cs; + buf[len + 1] = 0; + return buf; +} + +char * add_csum (char * buf) { // Adds checksum to end of null terminated string + return add_csum (buf, strlen(buf)); } -bool isupper (int a) +void i2c_handler (void const * name) { - if ((a >= 'A') && (a <= 'Z')) return true; - return false; -} + const int i2buflen = 16; + int err = 0; + char buf[i2buflen]; + char msg[20] = "Message 2snd\0"; + add_csum(msg); + slave.address(0xc0); + err = slave.write(msg, strlen(msg) + 1); // Includes null char // returns 0 on success, nz otherwise + while (true) { + int i = slave.receive(); + switch (i) { + case I2CSlave::NoData: // Happens most of the time NoData - the slave has not been addressed + osThreadYield(); // Using RTOS on this project + break; + case I2CSlave::ReadAddressed: // - the master has requested a read from this slave + err = slave.write(msg, strlen(msg) + 1); // Includes null char // returns 0 on success, nz otherwise + pc.printf("RdAddr'd "); + break; + case I2CSlave::WriteGeneral: // - the master is writing to all slave + err = slave.read(buf, i2buflen); // returns 0 on success, nz otherwise + pc.printf("i=%d, - the master is writing to all slave %s\r\n", i, buf); + break; + case I2CSlave::WriteAddressed: // - the master is writing to this slave + err = slave.read(buf, i2buflen); // returns 0 on success, nz otherwise + pc.printf("M wr-> [%s]", buf); + for (int z = 0; z < strlen(buf); z++) + pc.printf("%2x, ", buf[z]); + pc.printf("cs %2x\r\n", i2c_checksumchecker(buf)); + break; + default: + pc.printf("Unknown I2C code %d\r\n"); + break; + } // end of switch (i) upon result of slave.receive() + if (err) { + pc.printf("Err %d with i = %d\r\n", err, i); + err = 0; + } + memset (buf, 0, i2buflen); // Clear buffer + } // end of while (true) +} // end of void i2c_handler (void const * name) -int tolower (int a) -{ - if (isupper(a)) - a += 'a' - 'A'; - return a; -} +#endif const int goodcodes[] = {0,'a','b','c','i','j','l','r','x','y','z'}; // possible G Code options @@ -83,46 +136,47 @@ } dest.x.changed = dest.y.changed = dest.z.changed = dest.a.changed = false; dest.i.changed = dest.j.changed = dest.r.changed = false; - dest.x.dbl = last_position.x.dbl; // copy previous coordinates in case not re-specified - dest.y.dbl = last_position.y.dbl; - dest.z.dbl = last_position.z.dbl; - dest.a.dbl = last_position.a.dbl; - dest.i.dbl = last_position.i.dbl; - dest.j.dbl = last_position.j.dbl; dest.r.dbl = last_position.r.dbl; + dest.x.flt = last_position.x.flt; // copy previous coordinates in case not re-specified + dest.y.flt = last_position.y.flt; + dest.z.flt = last_position.z.flt; + dest.a.flt = last_position.a.flt; + dest.i.flt = last_position.i.flt; + dest.j.flt = last_position.j.flt; + dest.r.flt = last_position.r.flt; j = codepos[find_char_in_goodcodes('a')]; if (j) { dest.a.changed = true; - dest.a.dbl = source_array[j].dbl; + dest.a.flt = source_array[j].flt; } j = codepos[find_char_in_goodcodes('x')]; if (j) { dest.x.changed = true; - dest.x.dbl = source_array[j].dbl; + dest.x.flt = source_array[j].flt; } j = codepos[find_char_in_goodcodes('y')]; if (j) { dest.y.changed = true; - dest.y.dbl = source_array[j].dbl; + dest.y.flt = source_array[j].flt; } j = codepos[find_char_in_goodcodes('z')]; if (j) { dest.z.changed = true; - dest.z.dbl = source_array[j].dbl; + dest.z.flt = source_array[j].flt; } j = codepos[find_char_in_goodcodes('i')]; if (j) { dest.i.changed = true; - dest.i.dbl = source_array[j].dbl; + dest.i.flt = source_array[j].flt; } j = codepos[find_char_in_goodcodes('j')]; if (j) { dest.j.changed = true; - dest.j.dbl = source_array[j].dbl; + dest.j.flt = source_array[j].flt; } j = codepos[find_char_in_goodcodes('r')]; if (j) { dest.r.changed = true; - dest.r.dbl = source_array[j].dbl; + dest.r.flt = source_array[j].flt; } } @@ -131,7 +185,7 @@ struct Gparams tmp; struct pirbufgrain start_point, end_point, centre_point, next_point; int state = 0, arc_steps; - double rad_start, rad_end, start_angle, end_angle, next_angle, swept_angle, angle_step, arc_len, z_step; + fl_typ rad_start, rad_end, start_angle, end_angle, next_angle, swept_angle, angle_step, arc_len, z_step; if (twoorthree != 2 && twoorthree != 3) { pc.printf("Err got %d when should be 2 or 3", twoorthree); return; @@ -150,20 +204,20 @@ if (!tmp.x.changed || !tmp.y.changed) state |= 0x10000; // Error, X or Y missing if (tmp.r.changed && !tmp.i.changed && !tmp.j.changed) state |= 1; // Validated R mode got R not I not J if (!tmp.r.changed && tmp.i.changed && tmp.j.changed) state |= 2; // Validated IJ mode not R got I got J - start_point.x = last_position.x.dbl; - start_point.y = last_position.y.dbl; - start_point.z = last_position.z.dbl; - end_point.x = tmp.x.dbl; - end_point.y = tmp.y.dbl; - end_point.z = tmp.z.dbl; + start_point.x = last_position.x.flt; + start_point.y = last_position.y.flt; + start_point.z = last_position.z.flt; + end_point.x = tmp.x.flt; + end_point.y = tmp.y.flt; + end_point.z = tmp.z.flt; switch (state) { case 1: // Radius format arc pc.printf("Valid Radius format arc TO DO - not yet implemeted\r\n"); break; case 2: // Centre format arc ** OFFSETS ARE RELATIVE ** Abs coordinates not catered for pc.printf("Valid Centre format arc\r\n"); - centre_point.x = start_point.x + tmp.i.dbl; - centre_point.y = start_point.y + tmp.j.dbl; + centre_point.x = start_point.x + tmp.i.flt; + centre_point.y = start_point.y + tmp.j.flt; rad_start = hypot(start_point.x - centre_point.x, start_point.y - centre_point.y); rad_end = hypot(end_point.x - centre_point.x, end_point.y - centre_point.y); pc.printf("Start point X %.3f, Y %.3f\r\n", start_point.x, start_point.y); @@ -213,7 +267,7 @@ } // end of switch(state) } -void g0g1cmdcore (struct singleGparam * source_array, double f_rate) // Updates any / all of x, y, z NCOs +void g0g1cmdcore (struct singleGparam * source_array, fl_typ f_rate) // Updates any / all of x, y, z NCOs { // Only get here when some G0 or G1 input has been read. G0 or G1 determined by f_rate struct pirbufgrain ins;//, outs; struct Gparams tmp; @@ -222,9 +276,9 @@ pc.printf("No change in X, Y or Z in G0/G1. Ignoring\r\n"); return; } - ins.x = tmp.x.dbl; - ins.y = tmp.y.dbl; - ins.z = tmp.z.dbl; + ins.x = tmp.x.flt; + ins.y = tmp.y.flt; + ins.z = tmp.z.flt; ins.f_rate = f_rate; move_to_XYZ (ins); } @@ -248,54 +302,42 @@ } void fcmd (struct singleGparam * a) { // Set Feed Rate command - if (a[1].dbl < 0.0) { - pc.printf("feed rate %.1f ? Setting to 0\r\n", a[1].dbl); - a[1].dbl = 0.0; + if (a[1].flt < 0.0) { + pc.printf("feed rate %.1f ? Setting to 0\r\n", a[1].flt); + a[1].flt = 0.0; } - if (a[1].dbl > feed_rate_max) { - pc.printf ("Error, can't set feed rate to %.1f, max is %.1f, ", a[1].dbl, feed_rate_max); - a[1].dbl = feed_rate_max; + if (a[1].flt > feed_rate_max) { + pc.printf ("Error, can't set feed rate to %.1f, max is %.1f, ", a[1].flt, feed_rate_max); + a[1].flt = feed_rate_max; } - pc.printf ("Setting feed_rate to %.1f\r\n", a[1].dbl); - feed_rate = a[1].dbl; + pc.printf ("Setting feed_rate to %.1f\r\n", a[1].flt); + feed_rate = a[1].flt; } -extern void spindle_control (double ss) ; +extern void spindle_control (signed long ss) ; extern bool spindle_running () ; void M3cmd (struct singleGparam * a) { spindle_control (spindle_rpm); } -void M5cmd (struct singleGparam * a) { spindle_control (0.0); } +void M5cmd (struct singleGparam * a) { spindle_control (0); } void scmd (struct singleGparam * a) { - if (fabs(a[1].dbl) > spindle_max) { - pc.printf ("Errror setting spindle RPM, can't set to %.0f, ignoring request\r\n", a[1].dbl); + if (fabs(a[1].flt) > spindle_max) { + pc.printf ("Errror setting spindle RPM, can't set to %.0f, ignoring request\r\n", a[1].flt); return; } - pc.printf ("Setting spindle RPM to %.0f Can set Pos or Neg for fwd/rev\r\n", a[1].dbl); - spindle_rpm = a[1].dbl; + pc.printf ("Setting spindle RPM to %.0f Can set Pos or Neg for fwd/rev\r\n", a[1].flt); + spindle_rpm = (signed long) a[1].flt; if (spindle_running()) spindle_control (spindle_rpm); -/* - - pir_spin = (signed long) (a[1].dbl * spindle_factor); - t = ticks; - while (t == ticks) {} // wait until just after next interrupt - p = mysteppers; - if (pir_spin & 0x80000000) - p |= SDi; - else - p &= ~SDi; - mysteppers = p; -*/ - + pc.printf("Readback ss %d\r\n", spindle_rpm); } extern void target_cmd (struct singleGparam * a) ; void stopcmd (struct singleGparam * a) {pc.printf("Stop ! er, not working yet\r\n");} -void m1cmd (struct singleGparam * a) {pc.printf("m1 Optional Programme Stop\r\n");} -void m3cmd (struct singleGparam * a) {pc.printf("m3 Rotate Spindle Clockwise\r\n");} -void m4cmd (struct singleGparam * a) {pc.printf("m4 Rotate Spindle Counter Clockwise\r\n");} -void m5cmd (struct singleGparam * a) {pc.printf("m5 Stop Spindle\r\n");} +//void m1cmd (struct singleGparam * a) {pc.printf("m1 Optional Programme Stop\r\n");} +//void m3cmd (struct singleGparam * a) {pc.printf("m3 Rotate Spindle Clockwise\r\n");} +//void m4cmd (struct singleGparam * a) {pc.printf("m4 Rotate Spindle Counter Clockwise\r\n");} +//void m5cmd (struct singleGparam * a) {pc.printf("m5 Stop Spindle\r\n");} /*void m30cmd (struct singleGparam * a) {pc.printf("m30 Programme End and Rewind\r\n");} void m47cmd (struct singleGparam * a) {pc.printf("m47 Repeat Prog from First Line\r\n");} void m48cmd (struct singleGparam * a) {pc.printf("m48 Enable Speed and Feed Override\r\n");} @@ -319,57 +361,12 @@ void report_ins_cmd (struct singleGparam * a) { report_inputs(); } -/*void tasktstone (void const * name) -{ - static int i = 0; - pc.printf("Arrived at tasktstone\r\n"); - while (true) { - pc.printf("%s %d\r\n", name, i++); - Thread::wait(9500); - osThreadYield(); - } -}*/ - -/*void tasktestcmd (struct singleGparam * a) { - pc.printf("At tasktestcmd\r\n"); - Thread tasktest (tasktstone, (void *) "Bollocks"); - pc.printf("Leaving tasktestcmd\r\n"); -} -*/ -extern void lissajous (double) ; +extern void lissajous (fl_typ) ; void lisscmd (struct singleGparam * a) { lissajous (feed_rate); -/* if(liss_active) { - pc.printf("Can not add Lissajous, already running.\r\n"); - } - else { - pc.printf("Adding Lissajous task\r\n"); - liss_active = true; - }*/ } -/* -void drooncmd (struct singleGparam * a) -{ - dro.dro_output = true; // Enable continuous dro display update -} -void drooffcmd (struct singleGparam * a) -{ - dro.dro_output = false; // Disable continuous dro display update -} -*/ -/*void g90p1cmd (struct singleGparam * a) -{ - pc.printf ("Arrived at function fredcmd with %d parameters\r\n", a[0].i); - for (int i = 1; i <= a[0].i; i++) { - pc.printf ("*%c* ", a[i].c); - pc.printf ("%d, ", a[i].i); - pc.printf ("%f\r\n", a[i].dbl); - } - pc.printf (" endof param list\r\n"); -} -*/ void menucmd (struct singleGparam * a); struct kb_command { const char * cmd_word; // points to text e.g. "menu" @@ -393,26 +390,6 @@ {"m3", "Start Spindle at last 'S'", M3cmd}, {"m5", "Stop Spindle", M5cmd}, {"g0", "Rapid move", g0cmd}, - /*{"m30", "Not Implemented", m30cmd}, - {"m47", "Not Implemented", m47cmd}, - {"m48", "Not Implemented", m48cmd}, - {"m49", "Not Implemented", m49cmd}, - {"m98", "Not Implemented", m98cmd}, - {"m99", "Not Implemented", m99cmd}, - {"m1", "Not Implemented", m1cmd}, - {"m3", "Not Implemented", m3cmd}, - {"m4", "Not Implemented", m4cmd}, - {"m5", "Not Implemented", m5cmd}, - {"g10", "Not Implemented", g10cmd}, - {"g17", "Not Implemented", g17cmd}, - {"g20", "Not Implemented", g20cmd}, - {"g21", "Not Implemented", g21cmd}, - {"g40", "Not Implemented", g40cmd}, - {"g50", "Not Implemented", g50cmd}, - {"g90.1", "Not Implemented", g90p1cmd}, - {"g91.1", "Not Implemented", g91p1cmd}, - {"g90", "Not Implemented", g90cmd}, - */ {"g1", "Linear Interpolation - move straight at current feed rate", g1cmd}, {"g2", "Helical Interpolation CW (Arc, circle)", g2cmd}, {"g3", "Helical Interpolation CCW (Arc, circle)", g3cmd}, @@ -420,13 +397,8 @@ {"flags", "Report System Flags", flags_report_cmd}, {"inputs", "Report State of Input bits", report_ins_cmd}, {"target", "Identify computer device", target_cmd}, -// {"ttest", "Add a task to prove we can, or not", tasktestcmd}, -// {"dro on", "Turn dro readout on", drooncmd}, -// {"dro off", "Turn dro readout off", drooffcmd} }; -//const int numof_menu_items = sizeof(kbc2) / sizeof(kb_command); -//const int numof_menu_items_sc = sizeof(input_syntax_check) / sizeof(kb_command); -//const int numof_menu_items_ce = sizeof(command_execute) / sizeof(kb_command); + int numof_menu_items; void menucmd (struct singleGparam * a) { @@ -436,21 +408,14 @@ pc.printf("End of List of Commands\r\n"); } -bool isalpha (int c) -{ - if ((c >= 'a') && (c <= 'z')) return true; - if ((c >= 'A') && (c <= 'Z')) return true; - return false; -} -void nudger (int code) { +void nudger (int code) { // Allows <Ctrl> chars to nudge machine axes // Using <Ctrl>+ 'F', 'B' for Y, 'L', 'R' for X, 'U', 'D' for Z // 6 2 12 18 21 4 -// struct Gparams dest; struct pirbufgrain dest; - dest.x = last_position.x.dbl; - dest.y = last_position.y.dbl; - dest.z = last_position.z.dbl; + dest.x = last_position.x.flt; + dest.y = last_position.y.flt; + dest.z = last_position.z.flt; dest.f_rate = feed_rate; switch (code) { case 6: // 'F' move -Y @@ -472,7 +437,6 @@ dest.z -= 0.1; default: break; -// pc.printf("Nuffink to do in nudger\r\n"); } // end of switch move_to_XYZ (dest); } @@ -484,13 +448,14 @@ Purpose: */ + void command_line_interpreter (void const * name) { const int MAX_PARAMS = 10, MAX_CMD_LEN = 120; static char cmd_line[MAX_CMD_LEN + 4]; static struct singleGparam params[MAX_PARAMS + 1]; static int cl_index = 0, lastalpha = 0; -// pc.printf("Got to cli, Starting cli\r\n"); +static fl_typ fracmul; if (true) { command_list_ptr = command_execute; numof_menu_items = sizeof(command_execute) / sizeof(kb_command); @@ -525,13 +490,12 @@ if(strncmp(command_list_ptr[i].cmd_word, cmd_line, wrdlen) == 0) { // If match found bool negflag = false; int state = 0, paramindex; - double fracmul; // pc.printf("Found match for word [%s]\r\n", kbc[i].wrd); for(paramindex = 0; paramindex < MAX_PARAMS; paramindex++) { // Clear out whole set of old parameters ready for anything new on this line params[paramindex].i = 0; // for integer parameters params[paramindex].c = 0; // for last alpha char, helps tie 'X' to '-23.5' etc - params[paramindex].dbl = 0.0; // for floating point parameters + params[paramindex].flt = 0.0; // for floating point parameters params[paramindex].ul = 0; params[paramindex].changed = false; } @@ -565,7 +529,7 @@ if (ch == '.') { state = 2; fracmul = 0.1; - params[paramindex].dbl = (double)params[paramindex].i; + params[paramindex].flt = (fl_typ)params[paramindex].i; } else { params[0].i++; // count of validated parameters state = 0; // Have read past last digit of number string @@ -573,20 +537,20 @@ params[paramindex].i = -params[paramindex].i; negflag = false; } - params[paramindex].dbl = (double)params[paramindex].i; + params[paramindex].flt = (fl_typ)params[paramindex].i; } } break; case 2: // looking for fractional part of double if(isdigit(ch)) { // accumulating fractional part from string - params[paramindex].dbl += (double)((ch - '0') * fracmul); + params[paramindex].flt += (fl_typ)((ch - '0') * fracmul); fracmul /= 10.0; } else { // found non-digit terminating double precision number params[0].i++; // count of validated parameters state = 0; // Have read past last digit of number string if(negflag) { params[paramindex].i = -params[paramindex].i; - params[paramindex].dbl = -params[paramindex].dbl; + params[paramindex].flt = -params[paramindex].flt; negflag = false; } } @@ -607,7 +571,6 @@ cl_index = lastalpha = 0; } // End of else key was CR, may or may not be command to lookup } // End of while (pc.readable()) - // pc.printf("cli yielding\r\n"); osThreadYield(); // Using RTOS on this project } }
--- a/lissajous.cpp Thu Feb 20 09:27:18 2014 +0000 +++ b/lissajous.cpp Fri Mar 14 14:14:55 2014 +0000 @@ -16,8 +16,8 @@ */ //bool liss_active = false; // global flag used to prevent running more than once at a time -void lissajous (double feed_rate) { - const double PI = 4.0 * atan(1.0), //3.142ish but more accurate +void lissajous (fl_typ feed_rate) { + const fl_typ PI = 4.0 * atan(1.0), //3.142ish but more accurate Deg2Rad = PI / 180.0, // degrees to radian conversion factor MaxX = 40.0, // Plot size X to move +/- MaxX MaxY = 25.0, // Plot size Y to move +/- MaxY @@ -26,12 +26,12 @@ FreqRatio = 0.255; const int StepsPerRevX = 100, NumofXCycles = 16; - const double AngleStepX = (2.0 * PI / StepsPerRevX), + const fl_typ AngleStepX = (2.0 * PI / StepsPerRevX), AngleStepY = AngleStepX * FreqRatio; //void lissajous (void const * arg_string) { struct pirbufgrain Coords; - double AngleX = StartAngDegX * Deg2Rad, + fl_typ AngleX = StartAngDegX * Deg2Rad, AngleY = StartAngDegY * Deg2Rad; // pc.printf("In lissajous func, Loading Lissajous\r\n");
--- a/main.cpp Thu Feb 20 09:27:18 2014 +0000 +++ b/main.cpp Fri Mar 14 14:14:55 2014 +0000 @@ -2,51 +2,62 @@ #include "rtos.h" #include "MODSERIAL.h" #include "cnc.h" -using namespace std; +extern void i2c_handler (void const *); extern void command_line_interpreter (void const *) ; -//extern void lissajous (void const *) ; -extern double feed_rate, spindle_rpm; -extern void more_setup () ; -extern struct Gparams last_position; +extern fl_typ feed_rate; // float type is 'float' +extern signed long spindle_rpm; const int BAUD = 38400; -MODSERIAL pc(USBTX, USBRX); // tx, rx to pc -//Serial pc(USBTX, USBRX); // tx, rx to pc -Ticker NCO_gen; // Ticker generating interrupts at "Kernel Speed", NCO updating frequency (about 40kHz) +MODSERIAL pc(USBTX, USBRX); // tx, rx to pc via usb lead +Ticker NCO_gen; // Ticker generating interrupts at "Kernel Speed", NCO updating frequency (about 40kHz) +Ticker msec; // Ticker updating global millisecs counter + +bool running = false, + new_run_pending = false, + idle = false, + move_ended = false; -bool running = false, new_run_pending = false, idle = false, move_ended = false; -volatile unsigned long ticks = 0L; // 32 bit count of "interrupt_period_us" interrupts from time t=0 -unsigned long tickrun = 0L; // 32 bit effectively stores time in future when current movement to stop -unsigned long ticks_next = 0L; // 32 bit effectively stores time in future when current movement to stop -unsigned long millisecs = 0L; // 32 bit -unsigned long pir_a = 0L, // Phase Increment Registers - pir_x = 0L, - pir_y = 0L, - pir_z = 0L, - pir_a_next = 0L, // Data for next move assembled here - pir_x_next = 0L, // during a move. - pir_y_next = 0L, // This way, next move can start immediately - pir_z_next = 0L, // on end of current move - minimised jerking - pir_spin = 0L; // Referenced only in command_interpreter as spindle speed setting +volatile unsigned long ticks = 0L; // 32 bit count of "interrupt_period_us" interrupts from time t=0 +unsigned long tickrun = 0L, // 32 bit effectively stores time in future when current movement to stop + ticks_next = 0L, // 32 bit effectively stores time in future when current movement to stop + millisecs = 0L; // 32 bit +signed long +#if defined Fourth_Axis + pir_a_next = 0L, // Data for next move assembled here +#endif + pir_x_next = 0L, // during a move. + pir_y_next = 0L, // This way, next move can start immediately + pir_z_next = 0L, // on end of current move - minimised jerking +#if defined Fourth_Axis + inc_a_next = 1L, +#endif + inc_x_next = 1L, + inc_y_next = 1L, + inc_z_next = 1L, + dir_bits_next = 0L, + pir_spin = 0L; // Referenced only in command_interpreter as spindle speed setting + +struct Gparams last_position; // #if defined (TARGET_KL25Z) - const char Target[] = "KL25Z"; - DigitalOut intled (PTE1); //J2p20 - DigitalOut charge_pumpD25pin1 (PTE0); //J2p18 + const char Target[] = "KL25Z"; // Note need PTE0 (sda) and PTE1 (scl) + DigitalOut intled (PTD7); //(PTE1); //J2p19, was 20 + DigitalOut charge_pumpD25pin1 (PTD6); //(PTE0); //J2p17, was 18 // InterruptIn D25pin10_EStop (PTE20); //j10p1 KL25 J10 is KL46 j4 DigitalIn D25pin10_EStop (PTE20); //j10p1 KL25 J10 is KL46 j4 DigitalIn D25pin11_XLim (PTE21); //j10p3 DigitalIn D25pin12_YLim (PTE22); //j10p5 DigitalIn D25pin13_ZLim (PTE23); //j10p7 DigitalIn D25pin15_unkn (PTE30); //j10p11 - //SPISlave spidevice(PTD3, PTD2, PTD1, PTD0); // mosi, miso, sclk THIS TURNS LED ON BLUE ! (uses p11, p12, p13 on mbed LPC) - SPISlave spidevice(PTD2, PTD3, PTD1, PTD0); // mosi, miso, sclk THIS TURNS LED ON BLUE ! (uses p11, p12, p13 on mbed LPC) +#if defined I2C_Enable + I2CSlave slave(PTE0, PTE1); // PTE0 sda, (yellow) PTE1 scl (blue) +#endif +#if defined SPI_Enable + SPISlave spidevice(PTD2, PTD3, PTD1, PTD0); // mosi, miso, sclk (uses p11, p12, p13 on mbed LPC1768) +#endif // J2p08,J2p10,J2p12, J2p06 - //SPI spidevice(PTD2, PTD3, PTD1); // mosi, miso, sclk THIS TURNS LED ON BLUE ! (uses p11, p12, p13 on mbed LPC) - //SPI spidevice(PTD3, PTD2, PTD1); // mosi, miso, sclk THIS TURNS LED ON BLUE ! (uses p11, p12, p13 on mbed LPC) - //NOTE doubt possibly miso mosi in wrong order here, PTD3 and PTD2 #define STEPPER_PORT PortC const int PortBitXSt = 3, // Port bit num X Step J1P05 D25pin 2 PortBitXDi = 4, // Port bit num X Dir J1P07 D25pin 3 @@ -74,7 +85,12 @@ DigitalIn D25pin12_YLim (PTE22); // j4p5 checked DigitalIn D25pin13_ZLim (PTE23); // j4p7 checked DigitalIn D25pin15_unkn (PTE30); // j4p11 checked +#if defined I2C_Enable + I2CSlave slave(p9, p10); +#endif +#if defined SPI_Enable SPISlave spidevice(PTA16, PTA17, PTA15, PTA14); // mosi, miso, sclk, ssel (uses p11, p12, p13, p? on mbed LPC) +#endif // J2p13, J2p15, J2p11, J2p09 // Easy way to allocate port bits for // output of stepper motor Step and DIR sigs @@ -93,15 +109,20 @@ #if defined (TARGET_MBED_LPC1768) const char Target[] = "MBED LPC1768"; DigitalOut intled(LED2); // Correct - DigitalOut charge_pumpD25pin1 (p25); //J2p18 Following 5 inputs all wrong - TO DO sort which pins + DigitalOut charge_pumpD25pin1 (p25); // // InterruptIn D25pin10_EStop (p26); //P2.0 DigitalIn D25pin10_EStop (p26); //P2.0 DigitalIn D25pin11_XLim (p24); //P2.2 DigitalIn D25pin12_YLim (p23); //P2.3 DigitalIn D25pin13_ZLim (p19); //P1.30 DigitalIn D25pin15_unkn (p20); //P1.31 +#if defined I2C_Enable + I2CSlave slave(p9, p10); +#endif +#if defined SPI_Enable SPISlave spidevice(p5, p6, p7, p8); - // Easy way to allocate port bits for *** N O T CHECKED for MBED_LPC1768 *** +#endif + // Easy way to allocate port bits // output of stepper motor Step and DIR sigs #define STEPPER_PORT Port0 /* Port 0 bits routed to DIP pins as follows:- @@ -133,29 +154,37 @@ #endif const long // Assemble mask bits from now known port bit positions - XSt = 1 << PortBitXSt, // X axis Step signal - XDi = 1 << PortBitXDi, // X axis Direction signal - YSt = 1 << PortBitYSt, // Y axis Step, etc - YDi = 1 << PortBitYDi, - ZSt = 1 << PortBitZSt, // Z axis - ZDi = 1 << PortBitZDi, - ASt = 1 << PortBitASt, // A axis, not implemented in full, for e.g. rotary axis - ADi = 1 << PortBitADi, - SDi = 1 << PortBitSDi, // Spindle, also driven by Step and Dir signals up to 5kHz - SSt = 1 << PortBitSSt, // for 5000 RPM + XSt = 1 << PortBitXSt, // X axis Step signal + XDi = 1 << PortBitXDi, // X axis Direction signal + YSt = 1 << PortBitYSt, // Y axis Step, etc + YDi = 1 << PortBitYDi, + ZSt = 1 << PortBitZSt, // Z axis + ZDi = 1 << PortBitZDi, + ASt = 1 << PortBitASt, // A axis, not implemented in full, for e.g. rotary axis + ADi = 1 << PortBitADi, + SDi = 1 << PortBitSDi, // Spindle, also driven by Step and Dir signals up to 5kHz + SSt = 1 << PortBitSSt, // for 5000 RPM - SM_MASK = (XSt | XDi | YSt | YDi | ZSt | ZDi | ASt | ADi | SDi | SSt); + SM_MASK = (XSt | XDi | YSt | YDi | ZSt | ZDi | ASt | ADi | SDi | SSt), + direction_swappers = XDi | YDi | ZDi | SDi; // include bit to swap direction PortOut Steppers (STEPPER_PORT, SM_MASK); - const long direction_swappers = XDi | YDi | ZDi | SDi; // include bit to swap direction -/* - long read () { - return mysteppers ^ direction_swappers; - } - void write (long val) { - mysteppers = val ^ direction_swappers; - } - */ + +void target_cmd (struct singleGparam * a) { + pc.printf("Computer is %s\r\n", Target); +} + +void grain_clr (struct singleGparam & g) { + g.flt = 0.0; + g.ul = 0L; + g.i = g.c = 0; + g.changed = false; +} +void Gparams_clr (struct Gparams & p) { + grain_clr (p.x); grain_clr (p.y); grain_clr (p.z); grain_clr (p.i); grain_clr (p.j); + grain_clr (p.r); grain_clr (p.a); grain_clr (p.b); grain_clr (p.c); grain_clr (p.d); +} + class digital_readout_stuff { // class does not need to be named here private: char * readout (char * txt, long p) // p has running subtotal of all pulses issued to stepper driver @@ -184,16 +213,17 @@ } public: signed long x, y, z, a; // Could easily expand up to six or more dros - bool dro_output; // To enabe / disable output to terminal +// bool dro_output; // To enabe / disable output to terminal void init () { x = y = z = a = 0; // These dro registers count pulses delivered to stepper motor driver - dro_output = true; +// dro_output = true; } void update () { static long t = 300; // Prevent display immediately upon startup if (millisecs < t) return; - if(!idle && dro_output) { +// if(!idle && dro_output) { + if(!idle) { char txt[12]; pc.printf("dros X %s,", readout(txt, x)); // dro.n has running subtotal of all pulses issued to stepper driver.n pc.printf(" Y %s, Z ", readout(txt, y)); @@ -202,8 +232,17 @@ t = millisecs + 350; // Schedule next update after this non-blocking delay } } -} dro_out ; +} dro_out ; // single instance of class digital_readout_stuff +/** +class circbuff { public functions + void init () { + int On_Q () { + bool readable () {return !buffempty; } + bool writeable () {return !bufffull; } + bool read (pirbufgrain & g) { + bool write (pirbufgrain & g) { +*/ const int PIRBUFFSIZE = 40; // pirbufgrain are 40 bytes each class circbuff { private: @@ -216,10 +255,10 @@ buffempty = true; } void grain_copy (pirbufgrain & src, pirbufgrain & dest) { - dest.x = src.x; - dest.y = src.y; - dest.z = src.z; - dest.c = src.c; + dest.x = src.x; + dest.y = src.y; + dest.z = src.z; + dest.distance_code = src.distance_code; dest.f_rate = src.f_rate; // int feed rate mm per min * 1000 } public: @@ -261,167 +300,79 @@ bufffull = true; return true; } -} CircBuff; +} CircBuff; // single instance of class circbuff -int PutMoveOnList (struct pirbufgrain & s) { - while (!CircBuff.writeable()) - osThreadYield(); - CircBuff.write (s); // pc.printf("CircBuff, contains %d\r\n", CircBuff.On_Q()); - return 0; -} -const double duration_multiplier = 60000000.0 / interrupt_period_us; - +/** void move_to_XYZ (struct pirbufgrain & ins) { + Takes floating point x, y, z and feed_rate as input. + Finds distances from 'last_position' global, + copies structure containing floating point values for x, y, z, distance_multiplier and feed_rate + onto a circular buffer. + If buffer full, executes 'osThreadYield()' until space is created on buffer +*/ +void move_to_XYZ (struct pirbufgrain & ins) { +static const fl_typ duration_multiplier = 60000000.0 / interrupt_period_us; struct pirbufgrain outs; - double distx = ins.x - last_position.x.dbl, - disty = ins.y - last_position.y.dbl, - distz = ins.z - last_position.z.dbl, + fl_typ distx = ins.x - last_position.x.flt, + disty = ins.y - last_position.y.flt, + distz = ins.z - last_position.z.flt, distT = sqrt ((distx * distx) + (disty * disty) + (distz * distz)), // 3D Pythag ! temp = n_for_onemmpermin / distT; if (distT < 0.01) { pc.printf("Very small move %.4f, Ignoring!\r\n", distT); - return; + return; // Return without updating last_position as it was not changed } - last_position.x.dbl = ins.x; // Update global last_position record - last_position.y.dbl = ins.y; - last_position.z.dbl = ins.z; + last_position.x.flt = ins.x; // Update global last_position record + last_position.y.flt = ins.y; + last_position.z.flt = ins.z; outs.f_rate = ins.f_rate; - outs.c = duration_multiplier * distT; // Duration ticks subject to feed rate compo + outs.distance_code = duration_multiplier * distT; // Duration ticks subject to feed rate compo outs.x = temp * distx; outs.y = temp * disty; outs.z = temp * distz; // Have assembled data ready to put onto queue of move instructions - PutMoveOnList (outs); + while (!CircBuff.writeable()) + osThreadYield(); + CircBuff.write (outs); // Move details put on circular buffer +} + +/** +* Interrupt Service Routines +void millisec_update_ISR () { self explanatory + +void Numerically_Controlled_Oscillators_ISR () { + services Ticker 'NCO_gen' generated interrupts ***ISR*** + Does all of the stepper motor driving. + At end of movement, fetches and starts next move to run from circular buffer + If nothing buffered, stops x, y and z, leaves spindle unaltered +*/ +void millisec_update_ISR () { + millisecs++; } -void target_cmd (struct singleGparam * a) { - pc.printf("Computer is %s\r\n", Target); -} -/* -* Interrupt Service Routine -*/ -/* **** UNBROKEN VERSION 6th Feb 2014 ****************** +#define STEP_IDLE_HI // Choose IDLE_HI or LO to suit any power save function of stepper motor drive units +//#define STEP_IDLE_LO void Numerically_Controlled_Oscillators_ISR () { // services Ticker 'NCO_gen' generated interrupts ***ISR*** - static const int millisec_countdown = 1000 / interrupt_period_us; - const long bit_lutx[4] = {XSt0 | XDi0, XSt0 | XDi1, XSt1 | XDi1, XSt1 | XDi0}, // Used to look-up 'clk' and 'dir' signals from accum MSBs - bit_luty[4] = {YSt0 | YDi0, YSt0 | YDi1, YSt1 | YDi1, YSt1 | YDi0}, // Used to look-up 'clk' and 'dir' signals from accum MSBs - bit_lutz[4] = {ZSt0 | ZDi0, ZSt0 | ZDi1, ZSt1 | ZDi1, ZSt1 | ZDi0}, // Used to look-up 'clk' and 'dir' signals from accum MSBs - bit_luta[4] = {ASt0 | ADi0, ASt0 | ADi1, ASt1 | ADi1, ASt1 | ADi0}, // Used to look-up 'clk' and 'dir' signals from accum MSBs - bits2shift = (sizeof (long) << 3) - 2, - static unsigned long -// acc_s = 0L, // For Spindle motor, probably not needed as may be pwm - acc_a = 0L, - acc_x = 0L, - acc_y = 0L, - acc_z = 0L; - static int obitz = 0, mscount = millisec_countdown; - int oldbitz, acts; + static const long step_mask = ASt | XSt | YSt | ZSt, // Added 6th Feb 14 Mask Does NOT include spindle bits + dir_mask = ADi | XDi | YDi | ZDi; // Added 6th Feb 14 Mask Does NOT include spindle bits + static signed long // 27 Feb 14 changed from unsigned +#if defined Fourth_Axis + acc_a = 0L, pir_a = 0L, +#endif + acc_x = 0L, // acc Accumuloators + pir_x = 0L, // pir Phase Increment Registers + acc_y = 0L, pir_y = 0L, + acc_z = 0L, pir_z = 0L, + acc_spin = 0L, // separate acc for spindle rotation NCO + inc_x = 1L, // inc_x, y, z for updating DRO registers + inc_y = 1L, inc_z = 1L, + dir_bits = 0L, // direction flags for up to four axes + oldSteps = 0L; // + long tmp, newSteps = 0L; intled = 1; // LED on for duration of interrupt service - point for scope probing - ticks++; // count of interrupts serviced - if(!--mscount) { // Maintain global counter of elapsed milli seconds - mscount = millisec_countdown; - millisecs++; - } - if (running) { - acc_x += pir_x; // Update phase of signals in accumulators - acc_y += pir_y; - acc_z += pir_z; - acc_a += pir_a; // not yet implemented - // acc_s += pir_s; // pir_s used for spindle speed - oldbitz = obitz; // pin output levels as determined during previous interrut - obitz = bit_lutx[acc_x >> bits2shift] | bit_luty[acc_y >> bits2shift] | bit_lutz[acc_z >> bits2shift] | bit_luta[acc_a >> bits2shift]; - - mysteppers = obitz; // Output signals to stepper motor drivers, next look for _- pos clk events on 'Step' outputs - - acts = (~oldbitz & obitz); // get pos clk edge triggers 'Step' bits - acts |= (obitz & (XDi1 | YDi1 | ZDi1)); // get axis X, Y and Z Direction bits - if(acts & XSt1) { // got pos clk edge for axis X - if (acts & XDi1) - dro.x++; - else dro.x--; - } - if(acts & YSt1) { // got pos clk edge for axis Y - if (acts & YDi1) - dro.y++; - else dro.y--; - } - if(acts & ZSt1) { // got pos clk edge for axis Z - if (acts & ZDi1) - dro.z++; - else dro.z--; - } - if (tickrun <= ticks) { // End of a machine movement detected, start next move here if possible - running = false; - move_ended = true; - pir_x = 0L; // stop all stepper motors - pir_y = 0L; - pir_z = 0L; - pir_a = 0L; -// ticks = 0L; // Simply to avoid having to think about overflow problems - } - } - else { // Not running. Grab next data here when or if available - if (new_run_pending) { // Pick up on flag set elsewhere - pir_a = pir_a_next; - pir_x = pir_x_next; - pir_y = pir_y_next; - pir_z = pir_z_next; - tickrun = ticks + ticks_next; - running = true; // Start the new run - new_run_pending = false; // Clear the flag which initiated this update - idle = false; - } - } - charge_pump = ticks & 0x02; - intled = 0; // LED off -} // end of interrupt handler -*/ -/* -* End of Interrupt Service Routine -*/ - - - - - - - - - - - - - - - - -/* -* Interrupt Service Routine -*/ -#define STEP_IDLE_HI -//#define STEP_IDLE_LO -void Numerically_Controlled_Oscillators_ISR () { // services Ticker 'NCO_gen' generated interrupts ***ISR*** - static const int millisec_countdown = 1000 / interrupt_period_us; - const long step_mask = ASt | XSt | YSt | ZSt, // Added 6th Feb 14 Mask Does NOT include spindle bits - dir_mask = ADi | XDi | YDi | ZDi; // Added 6th Feb 14 Mask Does NOT include spindle bits - static unsigned long - acc_spin = 0L, - acc_a = 0L, - acc_x = 0L, - acc_y = 0L, - acc_z = 0L; - static long mscount = millisec_countdown; - static long dir_bits = 0L, oldSteps = 0L; // Added 6th Feb 14 - long acts, tmp, newSteps, stbits; - - intled = 1; // LED on for duration of interrupt service - point for scope probing - ticks++; // count of interrupts serviced - if(!--mscount) { // Maintain global counter of elapsed milli seconds - mscount = millisec_countdown; - millisecs++; - } - acc_spin += pir_spin; + ticks++; // count of interrupts serviced, vital to time end of movement + charge_pumpD25pin1 = ticks & 0x01; // Can use 0x01 or 0x02 here to alter charge pump freq tmp = Steppers ^ direction_swappers; #if defined STEP_IDLE_LO tmp &= ~step_mask; // Step bits prepared for idle lo @@ -429,96 +380,62 @@ #if defined STEP_IDLE_HI tmp |= step_mask; // Step bits prepared for idle hi #endif - if (acc_spin & 0x80000000) { tmp |= SSt; } - else { tmp &= ~SSt; } -// mysteppers = tmp; - if (running) { - acc_x += pir_x; // Update phase of signals in accumulators - acc_y += pir_y; - acc_z += pir_z; - acc_a += pir_a; // not yet implemented - - newSteps = 0L; // Added 6th Feb 14 - if (acc_a & 0x80000000) newSteps |= ASt;// Added 6th Feb 14 - if (acc_x & 0x80000000) newSteps |= XSt;// Added 6th Feb 14 - if (acc_y & 0x80000000) newSteps |= YSt;// Added 6th Feb 14 - if (acc_z & 0x80000000) newSteps |= ZSt;// Added 6th Feb 14 - stbits = newSteps ^ oldSteps; // Any bit of stbits set to initiate a Step pulse - acts = dir_bits | stbits; // - oldSteps = newSteps; // Added 6th Feb 14 -// tmp = acts ^ step_mask; // Invert clock - Arc Euro stepp motor driver only goes into half current mode this way - tmp ^= stbits; + acc_spin += pir_spin; // Spindle NCO + if (acc_spin < 0) tmp |= SSt; + else tmp &= ~SSt; + if (!running) Steppers = tmp ^ direction_swappers; // Axes not moving, spindle may be turning or not + else { // running == true, Further manipulation of tmp follows, prior to rewriting to 'Steppers' IO Port +// newSteps = 0L; // Added 6th Feb 14 +#if defined Fourth_Axis + acc_a += pir_a; + if (acc_a < 0) newSteps |= ASt;// Added 6th Feb 14 +#endif + acc_x += pir_x; // Update phase of signals in accumulators + if (acc_x < 0) newSteps |= XSt;// Added 6th Feb 14 + acc_y += pir_y; + if (acc_y < 0) newSteps |= YSt;// Added 6th Feb 14 + acc_z += pir_z; + if (acc_z < 0) newSteps |= ZSt;// Added 6th Feb 14 + // newSteps has copy of all 4 'acc' MSBs shifted into port bit positions + oldSteps ^= newSteps; // Any bit of stbits set to initiate a Step pulse + tmp ^= oldSteps; Steppers = tmp ^ direction_swappers; // Output signals to stepper motor drivers, next update dros from 'clocked' bits CLOCK IDLES HIGH - - if(acts & XSt) { // got clk edge for axis X - if (acts & XDi) - dro_out.x--; - else dro_out.x++; - } - if(acts & YSt) { // got clk edge for axis Y - if (acts & YDi) - dro_out.y--; - else dro_out.y++; - } - if(acts & ZSt) { // got clk edge for axis Z - if (acts & ZDi) - dro_out.z--; - else dro_out.z++; - } - if (tickrun <= ticks) { // End of a machine movement detected, start next move here if possible - if (new_run_pending) { - pir_a = pir_a_next; - pir_x = pir_x_next; - pir_y = pir_y_next; - pir_z = pir_z_next; - dir_bits = 0; // Added 6th Feb 14 - if (pir_a & 0x80000000) dir_bits |= ADi;// Added 6th Feb 14 read sign bits - if (pir_x & 0x80000000) dir_bits |= XDi;// Added 6th Feb 14 - if (pir_y & 0x80000000) dir_bits |= YDi;// Added 6th Feb 14 - if (pir_z & 0x80000000) dir_bits |= ZDi;// Added 6th Feb 14 - acts = Steppers ^ direction_swappers; // read output lines - acts &= ~dir_mask; - acts |= dir_bits; - Steppers = acts ^ direction_swappers; - tickrun = ticks + ticks_next; - running = true; // Start the new run - new_run_pending = false; // Clear the flag which initiated this update - idle = false; - } // End of if (new_run_pending) { - else { // End of machine movement AND no new_run_pending + if(oldSteps & XSt) dro_out.x += inc_x; // got clk edge for axis X + if(oldSteps & YSt) dro_out.y += inc_y; // got clk edge for axis Y + if(oldSteps & ZSt) dro_out.z += inc_z; // got clk edge for axis Z + oldSteps = newSteps; // Added 6th Feb 14 + if (tickrun <= ticks & !new_run_pending) { // End of a machine movement detected, start next move here if possible running = false; move_ended = true; pir_x = 0L; // stop all stepper motors pir_y = 0L; pir_z = 0L; +#if defined Fourth_Axis pir_a = 0L; +#endif // ticks = 0L; // Simply to avoid having to think about overflow problems - } - } - } - else { // Not running. Grab next data here when or if available + } // end of if (tickrun <= ticks) { + } // end of else is (running) { + if (!running & new_run_pending) { // Start axis movement + dir_bits= dir_bits_next; +#if defined Fourth_Axis + pir_a = pir_a_next; +#endif + pir_x = pir_x_next; + pir_y = pir_y_next; + pir_z = pir_z_next; + inc_x = inc_x_next; + inc_y = inc_y_next; + inc_z = inc_z_next; + tmp = Steppers ^ direction_swappers; // read output lines + tmp &= ~dir_mask; + tmp |= dir_bits; Steppers = tmp ^ direction_swappers; - if (new_run_pending) { // Pick up on flag set elsewhere - pir_a = pir_a_next; - pir_x = pir_x_next; - pir_y = pir_y_next; - pir_z = pir_z_next; - dir_bits = 0; // Added 6th Feb 14 - if (pir_a & 0x80000000) dir_bits |= ADi;// Added 6th Feb 14 read sign bits - if (pir_x & 0x80000000) dir_bits |= XDi;// Added 6th Feb 14 - if (pir_y & 0x80000000) dir_bits |= YDi;// Added 6th Feb 14 - if (pir_z & 0x80000000) dir_bits |= ZDi;// Added 6th Feb 14 - acts = Steppers ^ direction_swappers; // read output lines - acts &= ~dir_mask; - acts |= dir_bits; - Steppers = acts ^ direction_swappers; - tickrun = ticks + ticks_next; - running = true; // Start the new run - new_run_pending = false; // Clear the flag which initiated this update - idle = false; - } // end of if (new_run_pending) { // Pick up on flag set elsewhere + tickrun = ticks + ticks_next; + running = true; // Start the new run + new_run_pending = false; // Clear the flag which initiated this update + idle = false; } // end of else { // Not running. Grab next data here when or if available - charge_pumpD25pin1 = ticks & 0x01; // Can use 0x01 or 0x02 here to alter charge pump freq intled = 0; // LED off } // end of interrupt handler @@ -526,47 +443,33 @@ * End of Interrupt Service Routine */ bool spindle_running () { - return pir_spin; + if (pir_spin == 0) return false; + return true; } -void spindle_control (double ss) { +void spindle_control (signed long ss) { long t, p; - pir_spin = (signed long) (ss * spindle_factor); + pir_spin = ss * spindle_factor; t = ticks; while (t == ticks) {} // wait until just after next interrupt p = Steppers ^ direction_swappers; - if (pir_spin & 0x80000000) - p |= SDi; - else - p &= ~SDi; + if (pir_spin & 0x80000000) p |= SDi; + else p &= ~SDi; Steppers = p ^ direction_swappers; - pc.printf("Done setting spindle speed %.0f, delay = %d\r\n", ss, ticks - t); + pc.printf("Done setting spindle speed %d, pir_spin %d, delay = %d\r\n", ss, pir_spin, ticks - t); } - -/* -void scmd (struct singleGparam * a) { - long t, p; - if (fabs(a[1].dbl) > spindle_max) { - pc.printf ("Errror setting spindle RPM, can't set to %.0f, ignoring request\r\n", a[1].dbl); - return; - } - pc.printf ("Setting spindle RPM to %.0f Can set Pos or Neg for fwd/rev\r\n", a[1].dbl); - pir_spin = (signed long) (a[1].dbl * spindle_factor); - t = ticks; - while (t == ticks) {} // wait until just after next interrupt - p = mysteppers; - if (pir_spin & 0x80000000) - p |= SDi; - else - p &= ~SDi; - mysteppers = p; - pc.printf("Done setting spindle, delay = %d", ticks - t); -} +/** +void pir_updater_task (void const * name) { + A task handed to the RTOS Round Robin + ISR controls certain flags. + This task responds after 'move_ended' flag asserted by NCO ISR + If CircBuff not empty, set of floating point data for next point is fetched, + remaining calcs performed and translated into signed longs, results placed in + set of '_next' locations to be picked up by future NCO ISR */ -void newpir_updater (void const * name) { +void pir_updater_task (void const * name) { static long x, y, z;//, count = 0; struct pirbufgrain outs; -// pc.printf("Arrived at newpir_updater\r\n"); while (true) { // while (!move_ended || !CircBuff.readable()) { ** TO DO ** Solve problem with empty flag while (!move_ended || CircBuff.On_Q() == 0) { @@ -576,16 +479,28 @@ x = (long)(outs.f_rate * outs.x); // These take much CPU time !! y = (long)(outs.f_rate * outs.y); z = (long)(outs.f_rate * outs.z); - ticks_next = (unsigned long)(outs.c / outs.f_rate); + ticks_next = (unsigned long)(outs.distance_code / outs.f_rate); pir_x_next = x; pir_y_next = y; pir_z_next = z; + dir_bits_next = 0; + //if (pir_a & 0x80000000) dir_bits_next |= ADi;// Added 6th Feb 14 read sign bits + inc_x_next = inc_y_next = inc_z_next = 1L; + if (x < 0) { + dir_bits_next |= XDi; + inc_x_next = -1L; + } + if (y < 0) { + dir_bits_next |= YDi; + inc_y_next = -1L; + } + if (z < 0) { + dir_bits_next |= ZDi; + inc_z_next = -1L; + } move_ended = idle = false; new_run_pending = true; // cleared and 'running' flag set in interrupt handler -// idle = false; -// count++; -// pc.printf("CircB tot %d\r\n", count); - } + } // end of while (true) { } @@ -598,32 +513,6 @@ pc.printf("On CircBuff %d\r\n", CircBuff.On_Q()); } -/*void taskone (void const * name) -{ - static int i = 0; - while (true) { - pc.printf("%s %d\r\n", name, i++); - Thread::wait(9500); - osThreadYield(); - } -} - -void tasktwo (void const * name) -{ - pc.printf("Task Two runs once and exits\r\n"); - Thread::wait(700); - osThreadYield(); -} - -void taskthree (void const * name) -{ - static int i = 0; - while (true) { - pc.printf("%s %d\r\n", name, i++); - Thread::wait(3500); - osThreadYield(); - } -}*/ /* #define ESTOP 0x100 #define XLIM 1 @@ -658,10 +547,15 @@ //void Emergency_Stop_Interrupt () { // pc.printf("Emergency Stop Activated !!\r\n"); -// spindle_control (0.0); // Stop spindle rotation +// spindle_control (0); // Stop spindle rotation //} +/** int main() { + +*/ +int main() { + long ins, ins_old, ins_changed = 0; pc.baud(BAUD); // comms to 'PuTTY' serial terminal via mbed usb // D25pin11_XLim.mode (PullDown); External resistors now fitted // D25pin12_YLim.mode (PullDown); @@ -670,24 +564,31 @@ // D25pin10_EStop.mode (PullDown); // D25pin10_EStop.rise (& Emergency_Stop_Interrupt); // D25pin10_EStop.fall (& Emergency_Stop_Interrupt); - - more_setup () ; // Zeros one 'pirs' structure 'last_position' - dro_out.init(); + + Gparams_clr (last_position); + dro_out.init (); CircBuff.init (); Inputs_From_Machine.init (); +#if defined SPI_Enable spidevice.format(8, 0); // 8 bits mode 0, // p11 mosi, p12 miso, p13 sclk ** ONLY 8 BIT ** spidevice.frequency(12000000); // 12MHz bit rate +#endif pc.printf("\r\n*\n*\nFound Computer %s\r\n", Target); pc.printf("Welcome to the CNC tester\r\nStep pulses required to move 1.0mm = %9.0f\r\n", pulses_per_mm); - pc.printf("PIR 'n' for 1mm per min = %9.0f\r\ntop speed = %6.1f mm per min\r\n\n", n_for_onemmpermin, max_mm_per_min); - NCO_gen.attach_us(&Numerically_Controlled_Oscillators_ISR, (long)interrupt_period_us);// Have setup timed interrupts, let other code deal -// Thread threadnametaskone (taskone, (void *)"task one stuff"); -// Thread t8 (tasktwo, (void *)"task two"); - Thread tsr2 (newpir_updater, (void *)"read from CircBuff and move"); -// Thread tthree (taskthree, (void *)"task three"); -// Thread patterngen (lissajous, (void *)"Loading Lissajous") ; + pc.printf("PIR 'n' for 1mm per min = %9.0f\r\ntop speed = %d mm per min\r\n\n", n_for_onemmpermin, feed_rate_max); + + +// NVIC_SetPriority(TIMER3_IRQn, 255); // set mbed tickers to lower priority than other things ONLY COMPILES FOR LPC1768 + + + NCO_gen.attach_us(&Numerically_Controlled_Oscillators_ISR, interrupt_period_us);// Have setup timed interrupts, let other code deal + msec.attach_us(&millisec_update_ISR, 1001); + + Thread tsr2 (pir_updater_task, (void *)"read from CircBuff and move"); Thread comlin (command_line_interpreter, (void *)"cli"); // Read any instructions arriving via serial port and act upon them - long ins, ins_old, ins_changed = 0; +#if defined I2C_Enable + Thread i2cstuff (i2c_handler, (void *)"i2c thing"); +#endif ins = ins_old = Inputs_From_Machine.read (); move_ended = true; // Needed to kickstart system @@ -698,7 +599,6 @@ ins_old = ins; if (ins_changed) pc.printf("Inputs Have Changed 0x%x, read 0x%x\r\n", ins_changed, ins); -// pc.printf("."); osThreadYield(); // } // end of Round Robin loop } // end of int main()